Electrobraid fence

• US 6,341,550 B1
• Filed: 05/04/1999
• Issued: 01/29/2002
• Est. Priority Date: 11/04/1996
• Status: Expired due to Term

• Current Assignee: EBF Manufacturing Limited
• Original Assignee: Eric White
• Inventors: White, Eric
• Primary Examiner(s): Calvert, John J.
• Assistant Examiner(s): Hurley, Shaun R
• Application Number:
  US09/304,722
• Time in Patent Office: 1,001 Days
• Field of Search: 256/10, 87/5, 87/6, 87/8, 87/13
• US Class Current: 87/5
• CPC Class Codes: A01K 3/005 Electrified fencing for pastures
• CPC Class Codes: D04C 1/12 Cords, lines, or tows
• CPC Class Codes: D07B 1/147 comprising electric conductors or elements for information transfer D07B1/145 takes precedence
• CPC Class Codes: D07B 1/148 comprising marks or luminous elements
• CPC Class Codes: D07B 2201/1096 braided
• CPC Class Codes: D07B 2201/2036 characterised by the use of different wires or filaments
• CPC Class Codes: D07B 2201/2041 characterised by the materials used
• CPC Class Codes: D07B 2205/2046 Polyamides, e.g. nylons
• CPC Class Codes: D07B 2205/205 Aramides
• CPC Class Codes: D07B 2205/2053 Polybenzimidazol [PBI]
• CPC Class Codes: D07B 2205/2071 Fluor resins
• CPC Class Codes: D07B 2801/10 Smallest filamentary entity of a rope or strand, i.e. wire, filament, fiber or yarn
• CPC Class Codes: H01B 5/008 Fence-wire not otherwise provided for wire fencing E04H17/02

Abstract

A light weight, strong and flexible, braided electrical fence rope, for fences to contain livestock and keep unwanted animals out, combines in its outer braided jacket electrically conductive elements with high strength non-conductive elements in a double helix configuration. The outer braided jacket will preferably surround an inner core of non-conductive high strength elements. The high strength non-conductive elements and the physical properties of the braided rope construction provide inherent strength and flexibility properties to the fence rope. The conductive elements in the outer braided jacket are selected to provide an effective electric shock when contacted by an animal. This electric fence rope combines barrier strength and psychological deterrence to both domestic and wild animals.

Claims

1. An electrically conductive rope for an electric fence comprising a cylindrical tightly woven braided exterior layer, said braided exterior layer being formed from a plurality of elements, at least two of which are conductive elements and the remainder of which are non-conductive elements, each of said non-conductive elements being a plurality of synthetic fibres and each of said conductive elements made entirely of one or more conductive filaments, said conductive and non-conductive elements being separately braided to form said cylindrical tightly woven braided exterior layer such that the conductive elements are helically wound with opposed orientations, said conductive elements being on the surface of the exterior layer and being in electrical contact at periodic intervals along the exterior layer.

2. The rope of claim 1 in which the exterior layer of braided rope is constructed tightly with no inner core.

3. The rope of claim 2 in which each of the conductive elements is a single copper wire.

4. The rope of claim 2 in which the conductive elements are a plurality of copper wires, such copper wires being twisted together.

5. The rope of claim 1 in which the rope has an inner core of high strength non-conductive synthetic yarns.

6. The rope of claim 5 in which the braided exterior layer is formed from 8-32 braided elements with a tightness of 4-32 picks/inch.

7. The rope of claim 5 in which the rope is substantially non-extendible under tension.

8. The rope of claim 5 in which the rope has a breaking strength of at least 400 kg.

9. The rope of claim 8 in which the elongation at break is 15-20%.

10. The rope of claim 9 in which subjecting the rope to a load in tension of up to 200 kg and subsequently releasing such load does not cause an increase in the length of the rope.

11. The rope of claim 5 in which the non-conductive elements are formed from fibres selected from the group consisting of polyamide, polyester, polyethylene, polypropylene and aramid.

12. The rope of claim 5 in which the conductive element is a conductive filament.

13. The rope of claim 5 in which the conductive element is selected from the group consisting of copper wire, copper as a coating on another metal, copper as an alloy with another metal, and copper coated with another metal.

14. The rope of claim 5 in which the exterior layer comprises a single outer layer of braided elements including both electrically conductive and high strength non-conductive elements.

15. The rope of claim 5 in which there are multiple layers of braided elements, the exterior layer having conductive elements.

16. The rope of claim 5 in which the non-conductive elements are extruded monofilaments or spun yarn.

17. The rope of claim 5 in which the non-conductive elements are polyester.

18. The rope of claim 5 in which, under tension, the helical electrically conductive elements uncoil in the manner of a coiled spring.

19. The rope of claim 5 in which the outer braided layer comprises one or more fluorescent elements or one or more light reflective elements.

20. The rope of claim 5 in which the outer braided layer comprises high tenacity filaments with high visibility colours.

21. The rope of claim 5 in which the braided elements are marine yachting braiding.

22. The rope of claim 21 in which the braided elements are sail halyard braiding.

23. The rope of claim 5 in which the rope does not undergo a change in length with changes in ambient temperature.

24. The rope of claim 5 in which the braided construction is such that the inner core is comprised of elastic elements.

25. The rope of claim 5 in which the inner core is comprised of elements of straight or slightly twisted configuration.

26. The rope of claim 5 in which the inner core is comprised of elements combined in a braided configuration.

27. The rope of claim 5 in which each of the conductive elements is a single copper wire.

28. The rope of claim 27 in which there are two conductive elements.

29. The rope of claim 28 in which the braided exterior layer is formed from 8-32 braided elements formed with a tightness of 4-32 pick/inch.

30. The rope of claim 29 in which the copper wire has a gauge in the range of 20-30 American Wire Gauge Standard.

31. The rope of claim 29 in which the nonconductive braided fibres in the outer layer are polyester fibres.

32. The rope of claim 31 in which the inner core is formed from monofilament polypropylene.

33. The rope of claim 32 in which the rope has 16 braided elements formed at 8 picks/inch.

34. The rope of claim 5 in which the conductive elements are a plurality of copper wires, such copper wires being twisted together into two or more strands.

35. The rope of claim 34 in which there are 3-8 copper wires in each conductive element.

36. The rope of claim 35 in which the copper wires have a gauge in the range of 30-40 American Wire Gauge Standard (0.25-0.80 mm).

37. The rope of claim 5 in which the rope has a thickness of {fraction (1/8+L )}-{fraction (3/8+L )} inches.

38. An electrically conductive rope for an electric fence comprising a cylindrical tightly woven braided exterior layer, said braided exterior layer being formed from a plurality of elements, at least two of which are conductive elements and the remainder of which are non-conductive elements, each of said non-conductive elements being a plurality of synthetic fibres and each of said conductive elements being braided to form said cylindrical tightly woven braided exterior layer such that the conductive elements are helically wound with opposed orientations, said conductive elements being on the surface of the exterior layer and being in electrical contact at periodic intervals along the exterior layer, said braided exterior layer being constructed tightly with no inner core.

39. The rope of claim 38 in which each of the conductive elements is a single copper wire.

40. The rope of claim 38 in which the conductive elements are a plurality of copper wires, such copper wires being twisted together.

41. An electrically conductive rope for an electric fence comprising a cylindrical tightly woven braided exterior layer, said braided exterior layer being formed from a plurality of elements, at least two of which are conductive elements and the remainder of which are non-conductive elements, each of said non-conductive elements being a plurality of synthetic fibres and each of said conductive elements being at least one electrically conductive wire, said conductive and non-conductive elements being braided to form said cylindrical tightly woven braided exterior layer such that the conductive elements are helically wound with opposed orientations, said conductive elements being on the surface of the exterior layer and being in electrical contact at periodic intervals along the exterior layer, said rope having an inner core of high strength non-conductive synthetic yarns and said braided exterior layer formed from 8-32 braided elements with a tightness of 4-32 picks/inch.

42. The rope of claim 41 in which the rope is substantially non-extendible under tension.

43. The rope of claim 41 in which the conductive elements are a plurality of copper wires, such copper wires being twisted together into two or more strands.

44. The rope of claim 43 in which there are 3-8 copper wires in each conductive element.

45. The rope of claim 44 in which the copper wires have a gauge in the range of 30-40 American Wire Gauge Standard (0.25-0.80 mm).

46. The rope of claim 41 in which the rope has a thickness of {fraction (1/8+L )}-{fraction (3/8+L )} inches.

47. The rope of claim 41 in which the rope has a breaking strength of at least 400 kg.

48. The rope of claim 47 in which the elongation at break is 15-20%.

49. The rope of claim 48 in which subjecting the rope to a load in tension of up to 200 kg and subsequently releasing such load does not cause an increase in the length of the rope.

50. An electrically conductive rope for an electric fence comprising a cylindrical tightly woven braided exterior layer, said braided exterior layer being formed from a plurality of elements, two of which are conductive elements and the remainder of which are non-conductive elements, each of said non-conductive elements being a plurality of synthetic fibres and each of said conductive elements being an electrically conductive copper wire, said conductive and non-conductive elements being braided to form said cylindrical tightly woven braided exterior layer such that the conductive elements are helically wound with opposed orientations, said conductive elements being on the surface of the exterior layer and being in electrical contact at periodic intervals along the exterior layer, said rope having an inner core of high strength non-conductive synthetic yarns, said braided exterior layer being formed from 8-32 braided elements formed with a tightness of 4-32 pick/inch.

51. The rope of claim 50 in which the copper wire has a gauge in the range of 20-30 American Wire Gauge Standard.

52. The rope of claim 50 in which the non-conductive braided elements in the exterior layer are polyester fibres.

53. The rope of claim 52 in which the inner core is formed from monofilament polypropylene.

54. The rope of claim 53 in which the rope has 16 braided elements formed at 8 picks/inch.

55. An electrically conductive rope for an electric fence comprising a cylindrical tightly woven braided exterior layer, said braided exterior layer being formed from a plurality of elements, at least two of which are conductive elements and the remainder of which are non-conductive elements, each of said non-conductive elements being a plurality of synthetic fibres and each of said conductive elements being at least one electrically conductive wire, said conductive and non-conductive elements being braided to form said cylindrical tightly woven braided exterior layer such that the conductive elements are helically wound with opposed orientations, said conductive elements being on the surface of the exterior layer and being in electrical contact at periodic intervals along the exterior layer, wherein the rope has an inner core of high strength non-conductive synthetic yarns, and wherein the conductive elements are a plurality of copper wires, such copper wires being twisted together into two or more strands.

56. An electrically conductive rope for an electric fence comprising a cylindrical tightly woven braided exterior layer, said braided exterior layer being formed from a plurality of elements, at least two of which are conductive elements and the remainder of which are non-conductive elements, each of said non-conductive elements being a plurality of synthetic fibres and each of said conductive elements being at least one electrically conductive wire, said conductive and non-conductive elements being braided to form said cylindrical tightly woven braided exterior layer such that the conductive elements are helically wound with opposed orientations, said conductive elements being on the surface of the exterior layer and being in electrical contact at periodic intervals along the exterior layer, wherein the rope has an inner core of high strength non-conductive synthetic yarns, and wherein the rope has a thickness of {fraction (1/8)}-{fraction (3/8)} inches.