Method and apparatus for monitoring and maintaining a plurality of batteries

• US 6,356,058 B1
• Filed: 10/24/2000
• Issued: 03/12/2002
• Est. Priority Date: 10/01/1998
• Status: Expired due to Term

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Honeywell International Inc.
• Inventors: Tegge, Rainer, Palanisamy, Thirumalai G., Singh, Harmohan, Maio, Stephen T.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TIBBITS, PIA FLORENCE
• Application Number:
  US09/694,882
• Time in Patent Office: 504 Days
• Field of Search: 320/112, 320/131, 320/134, 320/136
• US Class Current: 320/132
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries

Abstract

The invention relates to a method and apparatus for monitoring and maintaining a plurality of batteries by performing a normal analysis on all of the batteries, selecting a marginal battery, replacing the marginal battery with an auxiliary battery, and offline performing a detailed analysis on the marginal battery. The marginal battery is then serviced/discarded according to the results of the detailed analysis.

Claims

1. A method for maintaining a plurality of batteries, comprising the steps of:

monitoring battery conditions of each of said batteries;

performing a normal analysis on each of said batteries using the monitored battery conditions;

selecting a marginal battery from said plurality of batteries based on results of the normal analysis;

replacing the marginal battery with an auxiliary battery;

measuring battery parameters of the marginal battery;

performing offline a detailed state-of-health analysis on the marginal battery using the measured battery parameters; and

flagging for service the marginal battery according to results of the detailed analysis.

2. The method of claim 1, wherein the battery conditions of each of the plurality of batteries are monitored continuously.

3. The method of claim 1, further comprising the steps of:

selectively supplying a voltage charge to each of the plurality of batteries;

monitoring a state of charge (SOC) of each of the plurality of batteries; and

adjusting the voltage charge to each of the plurality of batteries according to the state of charge (SOC) monitored for that battery.

4. The method of claim 1, wherein the monitored battery conditions comprises conditions from the group consisting of terminal voltage, battery ambient temperature, charge current, and discharge current.

5. The method of claim 1, wherein the measured battery parameters comprises parameters from the group consisting of terminal resistance, electrolyte level, battery capacity, and state of charge.

6. The method of claim 5, wherein the measured battery parameters are used in the detailed analysis to determine parameters from the group consisting of mismatched cells, soft-shorted cells, reverse connections, high terminal resistance, low electrolyte level, corroded terminals, battery status, and time to maintain/replace battery.

7. The method of claim 1, wherein both the normal analysis and the detailed analysis are implemented in software performed by a controller.

8. The method of claim 1, further comprising the step of applying a load to the marginal battery.

9. The method of claim 1, comprising additional steps performed whenever a self test is invoked, self test results are uploaded, battery voltage, current or temperature data are uploaded, a current or voltage ramp test is performed, individual batteries are disabled, or software algorithms are upgraded, said additional steps comprising:

measuring battery parameters of each of the plurality of batteries;

performing a detailed analysis on each of the plurality of batteries using the measured battery parameters for that battery; and

flagging for service each of the plurality of batteries according to results of the detailed analysis for that battery.

10. A system for maintaining a plurality of batteries, comprising:

a normal analysis controller monitoring battery conditions of each of the plurality of batteries, performing a normal analysis on each of the plurality of batteries based on the conditions monitored for that battery, and selecting at least one marginal battery from the plurality of batteries based on the normal analysis; and

a detailed analysis controller measuring battery parameters of the marginal battery and performing offline a detailed state-of-health analysis on the marginal battery;

wherein the marginal battery is serviced according to results of the detailed analysis.

11. The system of claim 10, wherein the normal analysis controller continuously monitors the battery conditions of each of the plurality of batteries.

12. The system of claim 10, wherein the detailed analysis controller measures battery parameters of each of the plurality of batteries and performs a detailed analysis on each of the plurality of batteries.

13. The system of claim 10, further comprising a plurality of auxiliary batteries.

14. The system of claim 13, further comprising a switch, wherein the switch acts to replace marginal battery in the plurality of batteries, selected based on the normal analysis, with one of the plurality of auxiliary batteries.

15. The system of claim 10, wherein the monitored battery conditions consist of terminal voltage, battery ambient temperature, charge current and discharge current.

16. The system of claim 10, wherein the measured battery parameters consist of terminal resistance, electrolyte level, battery capacity, and state of charge.

17. The system of claim 10, further comprising a communication link connected to the normal analysis controller, wherein the communication link provides remote communication and programming capabilities.

18. The system of claim 17, wherein an operator is notified when battery servicing is required by remotely sending a command to the communication link on a periodic basis.

19. The system of claim 17, further comprising means to perform a battery charge/discharge cycle and wherein said battery charge/discharge cycle is performed by remotely sending a command to the communication link.

20. The system of claim 10, wherein each of the plurality of batteries are rechargeable batteries selected from a group consisting of nickel-cadmium batteries, nickel-hydrogen batteries, nickel-zinc batteries, nickel-iron batteries, silver-zinc batteries, zinc bromine batteries, zinc-chlorine batteries, and lead-acid batteries.

21. The system of claim 10, wherein the measured battery parameters are used in the detailed analysis to determine mismatched cells, soft-shorted cells, reverse connections, high terminal resistance, low electrolyte level, corroded terminals, battery status, or time to maintain/replace battery.