Monitoring fluid condition through an aperture

• US 6,377,052 B1
• Filed: 11/03/1999
• Issued: 04/23/2002
• Est. Priority Date: 11/03/1999
• Status: Expired due to Fees

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Zou, Lian Q., McGinnis, Peter J., Schachameyer, Steven R., Edrozo, Francis C., Hirthe, Richard W., Rops, Paul G., Polczynski, Mark H.
• Primary Examiner(s): BROWN, GLENN WARNER
• Application Number:
  US09/433,495
• Time in Patent Office: 902 Days
• Field of Search: 324/439, 324/446, 324/647, 324/691, 324/693, 324/698, 324/705, 324/707, 324/722, 324/724, 324/71.1
• US Class Current: 324/446
• CPC Class Codes: G01N 27/02 by investigating impedance
• CPC Class Codes: G01N 27/07 Construction of measuring vessels; Electrodes therefor
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A method for real time monitoring fluid in a vessel with a probe having a pair of electrodes immersed in the fluid. The disclosed probe has the electrodes arranged helically on a rod, sized and configured for insertion in an engine dipstick hole. Preferably, the probe has spiral electrode winding up regions different pitch to provide improved impedance response at low fractional Hertz and high (at least one Hertz) frequencies of excitation. In one version with alternating voltage the difference in current magnitude measured at the low and high frequencies is compared with stored known values for known fluid conditions and an electrical signal indicative of fluid condition is generated. Examples with engine drain oil and heavy duty transmission lubricant fluid are presented. The impedance properties measured can determine the percentage remaining useful life (RUL) of the fluid. In another version of the method the current phase shift angle is measured at the fractional Hertzian frequency; and, from known values of current phase shift angle of the fluid, at various conditions, the condition of the fluid determined. The differential current measured and the measured phase shift angle may be combined, for example, by the square of the sum of the squares procedure to provide an enhanced impedance change indicator.

Claims

1. A fluid condition sensor for insertion in an aperture in a fluid filled vessel comprising:

(a) an elongated member having a distal end and a proximal end and including certain surfaces with a relatively low dielectric constant;

(b) a pair of electrically conductive members disposed on said certain surfaces in spaced spiral arrangement adjacent said distal end, each member of said pair having an electrical lead extending to said proximal end;

(c) electrical circuitry associated with the proximal end of said elongated member and operatively connected to said leads, said circuitry operable to measure the electrode surface impedance between said pair at a first (low) frequency and to measure the bulk fluid impedance at a second (high) frequency of at least one Hertz and compute the difference and compare the difference with predetermined values and determine the fluid condition.

2. The sensor defined in claim 1, wherein said pair of conductors are spirally interdigitated.

3. The sensor defined in claim 1, wherein said rod member has helical grooves formed thereon with said pair of conductors received in said grooves.

4. The sensor defined in claim 1, wherein said rod member has a hollowed configuration.

5. The sensor defined in claim 1, wherein said elongated member includes a casing disposed thereover in the region of said proximal end with said circuitry disposed in said casing.

6. The sensor defined in claim 1, wherein said elongated member includes a casing disposed thereover in the region of said proximal end, said casing including a seal for sealing about said vessel aperture.

7. The sensor defined in claim 1, wherein said elongated member includes a pair of resistors spaced therealong and said circuitry is operable for determining the change in resistance of said resistors for determining the level of fluid in said vessel.

8. The sensor defined in claim 1, wherein said pair of conductors are helically wound as a pair on said elongated member.

9. The sensor defined in claim 1, further comprising means operable for removably sealing said elongated member in said aperture.

10. A method of continuously monitoring the condition of fluid in a vessel having an aperture for a dipstick comprising:

(a) providing an elongated member of relatively low permittivity having a distal and proximal end and disposing a pair of generally spirally arranged spaced electrical conductors thereon in the region of the distal end;

(b) disposing electrical circuitry on said elongated member in the region of the proximal end and connecting said circuitry to said pair of conductors and inserting said distal end through said aperture into said fluid and detecting the bulk fluid impedance between said conductors at a first frequency (low) and detecting the electrode surface impedance at a second (high) frequency of at least one Hertz; and

,

(c) computing the difference in said detected impedances and comparing said difference with predetermined values for said fluid and determining the condition of said fluid and providing an electrical indication when a certain fluid condition exists.

11. The method defined in claim 10, wherein said step of disposing a pair of spaced conductors includes spirally winding said conductors on said elongated member.

12. The method defined in claim 10, wherein said step of disposing said electrical circuitry including disposing a casing in the region of proximal end of said elongated member and disposing said circuitry in said casing.

13. The method defined in claim 10, further comprising:

(a) disposing a pair of thermistors in the region of the distal end of said elongated member and connecting said thermistors to said circuitry and self heating said thermistors and determining the level of said fluid in said vessel.

14. The method defined in claim 13, wherein said step of disposing said pair of conductors includes winding said conductors in a pair of spiral grooves formed on said elongated member.

15. The method defined in claim 10, wherein said step of detecting the impedance change includes converting a current in said electrodes to a voltage.

16. The method defined in claim 10, further comprising:

(a) disposing an indicator remotely from said vessel; and

,

(b) connecting said circuitry to said indicator and energizing said indicator when said impedance reaches a pre-determined value.

17. The method defined in claim 10, wherein said step of inserting said distal end of said elongated member through said aperture includes inserting said distal end into the lubricant sump of an internal combustion engine.

18. The method defined in claim 10, wherein said step of inserting said distal end through said aperture includes inserting said distal end through an aperture in the casing of a power transmission lubricant reservoir.

19. A removable fluid condition monitor for insertion through a dipstick aperture in a fluid reservoir comprising:

(a) an elongated member of relatively low permittivity having a distal end for insertion through said aperture and a proximal end for remaining exteriorly disposed with respect to said reservoir;

(b) a pair of electrical conductors disposed in spaced generally parallel spiral relationship on said member in the region of the distal end;

(c) a casing structure associated with the proximal end of said member; and

,

(d) circuitry disposed within said casing and connected to said conductors and operative to determine the electrode surface impedance between said conductors at a first (low) frequency and to determine the bulk fluid impedance at a second (high) frequency of at least one Hertz, said circuitry including a computer operable to compute the difference in said impedances and compare the difference with predetermined values for various conditions of the fluid and further operable to provide an electrical indication when said comparison correlates with a certain of said conditions.

20. The monitor defined in claim 19, wherein said elongated member has a hollow tubular configuration.

21. The monitor defined in claim 19, wherein said pair of conductors is wound in a spirally interdigitated arrangement on said member.

22. The monitor defined in claim 19, further comprising an indicator operable in response to said electrical indication to provide a humanly perceptible signal that said certain value has been reached.

23. The monitor defined in claim 22, wherein said indicator is disposed remotely from said casing structure.

24. The monitor defined in claim 19, wherein said pair of conductors are disposed in helical arrangement having a first portion at a first pitch and a second portion at a second pitch of about half the first pitch.

25. The monitor defined in claim 19, wherein said pair of conductors are disposed in about thirteen turns at 0.011 inch (0.28 mm) pitch and about eight turns at 0.032 inch (0.81 mm) pitch.

26. The monitor defined in claim 19, wherein said elongated member is formed of material selected from the group polytetrafluoroethylene (PTFE) and polyphenylsulfide.

27. The monitor defined in claim 19, wherein said elongated member has a transverse dimension of about 0.25 inch (6.3 mm).

28. The monitor defined in claim 19, wherein said pair of conductors are formed of wire having a diameter of about #25 AWG (0.46 mm).

29. The monitor defined in claim 19, wherein said pair of conductors are formed of Iron-Nickel-Chromium alloy material having a relatively low magnetic permeability.

30. The monitor defined in claim 19, wherein said pair of conductors are wound in spiral grooves formed in said elongated member.

31. The monitor defined in claim 19, wherein said pair of conductors are formed of wire having a generally rectangular cross section.

32. A method of monitoring fluid condition in real time comprising:

(a) immersing a pair of closely spaced electrodes in said fluid and connecting said electrodes to a source of electrical current;

(b) flowing a fractional ampere alternating current through said electrodes at a relative low voltage sequentially at a first frequency of at least one Hertz and at a second frequency less than said first frequency and measuring the current at said first and second frequency and computing the bulk fluid impedance from said first frequency current and the surface electrode impedance from said second frequency current;

(c) measuring the temperature of said fluid and storing said measured temperature;

(d) subtracting said impedance at said second frequency from said impedance at said first frequency and storing the differential;

(e) comparing said stored differential with valves of said differential at said stored temperature for known fluid conditions at said temperature; and

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(f) providing an electrical indication when said stored differential is less than a predetermined value for critical fluid condition.

33. The method defined in claim 32, wherein said step of flowing a current includes flowing said current at a first frequency of about 1-100 Hz and a second frequency of about 10-50 milli-Hz.

34. The method defined in claim 32, wherein said step of immersing includes disposing said electrodes in a spiral arrangement.

35. The method defined in claim 32, wherein said step of flowing current includes flowing said current at a first frequency of about 10 Hz and a second frequency of about 10 milli-Hertz.

36. A method of monitoring in real time the condition of a fluid in a vessel comprising:

(a) disposing a pair of spaced generally parallel electrodes in the fluid to be monitored;

(b) exciting said electrodes with an alternating generally constant voltage at a first frequency of at least one Hertz and at a second frequency less than said first frequency;

(c) detecting the phase angle of the current in said electrodes resulting from said alternating voltage excitation;

(d) comparing the phase shift angle of said current at said first and second frequency with the phase angle of said alternating voltage and computing the phase shift of said current at said first and second frequency;

(e) computing the reactance from said phase shift angle and subtracting the reactance computed at said first frequency from the reactance computed at said second frequency;

(f) determining the condition of the fluid with said reactance difference from known values of fluid condition and reactance difference for said fluid; and

,

(g) providing an electrical signal indicative of said fluid condition.

37. The method defined in claim 36, wherein said step of providing an electrical indication includes comparing said determined fluid condition with a predetermined threshold and indicating electrically if said threshold has been reached.

38. The method defined in claim 36, wherein said step of detecting the phase angle of said current includes detecting the zero crossing of said current.

39. The method defined in claim 36, wherein said step of exciting said electrodes with an alternating voltage includes exciting said electrodes with a voltage having a fractional Hertzian frequency in the range 10-100 milli-Hertz.

40. The method defined in claim 36, wherein said step of disposing a pair of electrodes includes disposing said electrodes in spiral arrangement.