System and method for heating and then cooling contents of flexible containers

• US 6,387,322 B1
• Filed: 03/26/1999
• Issued: 05/14/2002
• Est. Priority Date: 03/26/1999
• Status: Expired due to Fees

• Current Assignee: Timothy David Gallus
• Original Assignee: Timothy David Gallus
• Inventors: Gallus, Timothy David
• Primary Examiner(s): JASTRZAB, KRISANNE MARIE
• Application Number:
  US09/277,289
• Time in Patent Office: 1,145 Days
• Field of Search: 994/83, 426/417, 422/40, 422/38, 422/307, 422/308, 422/309
• US Class Current: 422/38
• CPC Class Codes: A23L 3/022 with packages moving on the spot while being transported
• CPC Class Codes: A23L 3/04 with packages on endless chain or band conveyors A23L3/022 takes precedence

Abstract

A fluid conveyor jet moves flexible containers or bags along a trough from one station to the next in the trough in a process which efficiently heats or cools the contents of the containers. Side fluid jets positioned along opposite sides of the trough direct heating or cooling fluid (water) on the flexible containers at the stations. They direct the fluid generally in spaced horizontal planes on the flexible containers therebetween causing (1) the central contents of the containers to move away from central areas of the container towards the sides to promote temperature transfer between the contents and cooling or heating fluid from the fluid jet conveyor and the fluid jets and (2) the containers to rotate generally about axes parallel to a longitudinal axis of the trough also helping in the cooling or heating process. The side fluid jets are operatively positioned below the waterline of the trough. The fluid conveyor jet and the side fluid jets act alternately whereby the fluid conveyor jet moves the flexible containers from one active station to the next, and at each active station the side fluid jets are activated to massage the central contents towards the skin of the containers and to rotate the containers in the cooling or heating fluid in the trough. Thorough and efficient cooling or heating of product in the flexible containers results. This process can be used to heat product in sealed flexible containers and also to subsequently cool the sterilized product in the containers.

Claims

1. A system for processing product, comprising:

heating means for heating product in a closed flexible container, the heating means, while heating the product, rotating and massaging the flexible container and thereby moving product at a central location in the flexible container towards a periphery hereof to promote faster heating of the product, said heating means comprising first and second opposing and offset hot fluid jets which rotate the flexible container therebetween.

2. The system of claim 1 wherein the heating means includes a heating trough and uses a heating liquid which contacts the flexible container in the heating trough to heat the product.

3. The system of claim 2 wherein the heating means includes a fluid jet conveyor which uses the heating liquid to move the flexible container from one heating station to another heating station in the heating trough.

4. The system of claim 3 wherein the heating means includes first and second opposing and offset hot fluid jets which rotate the flexible container therebetween at each of the heating stations.

5. The system of claim 2 wherein the heating means includes a fire tube in the heating liquid which heats the liquid.

6. The system of claim 5 wherein the heating means includes a sump, the heating trough is disposed in the sump and the fire tube is in the sump.

7. The system of claim 2 wherein the heating means includes a pipe and a heat exchanger which heats the heating liquid passing through the pipe.

8. The system of claim 2 wherein the heating means includes an electric immersion heater which heats the heating liquid.

9. The system of claim 8 wherein the heating means includes a sump, the heating trough is disposed in the sump and the electric immersion heater is disposed in the sump.

10. The system of claim 1 further comprising cooling means for cooling the product in the flexible container after the product has been heated by the heating means.

11. The system of claim 10 wherein the cooling means includes first and second opposing and offset cool fluid jets which rotate the flexible container therebetween.

12. The system of claim 10 wherein the heating means includes a heating trough and the cooling means includes a cooling trough.

13. The system of claim 12 further comprising a mechanical conveyor which conveys the flexible container from the heating trough to the cooling trough.

14. The system of claim 12 wherein the heating trough is approximately two to three times as long as the cooling trough.

15. The system of claim 10 wherein the heating means includes a plurality of serially-arranged heating troughs and the cooling means includes a single cooling trough.

16. The system of claim 12 wherein the cooling means includes opposing and offset fluid jets which direct fluid at the flexible container when therebetween and in the cooling trough.

17. The system of claim 1 wherein the heating means heats the product to a sterilization temperature thereof.

18. The system of claim 1 further comprising sealing means for filling and sealing the flexible container with cold or ambient product before the container and the product therein are subjected to the heating means.

19. The system of claim 18 wherein the sealing means includes form/fill/seal equipment.

20. The system of claim 18 wherein the sealing means forms transverse seals at both ends of the flexible container.

21. A system for processing flowable product in flexible a containers, comprising:

a heating trough;

first means for conveying the flexible containers into, along and out of the heating trough;

a cooling trough; and

second means for conveying the flexible containers from the heating trough, into, along and out of the cooling trough and further comprising fluid jet nozzles disposed to direct fluid against sides of the flexible container, when in the heating trough, and thereby move product in a central area of the flexible containers towards the container surfaces and thereby promote efficient heating of the product.

22. The system of claim 21 wherein the flexible containers are sealed closed before being conveyed to the first means.

23. The system of claim 21 wherein the fluid jet nozzles are opposing and in offset planes relative to a fluid container therebetween and thereby when activated causing the fluid container to rotate.

24. The system of claim 23 wherein the first means comprises a hot fluid jet conveyor.

25. The system of claim 21 wherein the second means includes a mechanical conveyor which conveys the flexible containers from the heating trough to the cooling trough and a fluid jet conveyor which conveys the flexible containers along the cooling trough.

26. The system of claim 21 wherein the heating trough includes a hot liquid bath for the flexible containers, and further comprising flexible container massagers associated with the hot liquid bath.

27. A method of processing product, comprising the steps of:

filling a flexible container with cold or ambient product;

sealing the filled container;

after the sealing step, heating the product in the sealed container to a sterilization temperature; and

after the heating step, cooling the sterilized product in the sealed container to a substantially ambient temperature wherein the heating step includes massaging the product in the sealed container such that product in a central portion of the container moves towards a periphery thereof, while the container is in a hot fluid bath.

28. The method of claim 27 wherein the heating step includes dispensing hot fluid from at least first and second opposing and offset hot fluid nozzles at the flexible container therebetween.

29. The method of claim 27 wherein the heating step includes passing the flexible container along a fluid trough and rotating the flexible container about an axis generally parallel with a longitudinal axis of the fluid trough.

30. The method of claim 27 wherein the cooling step includes massaging the product in the sealed container such that product in a central portion of the container moves towards a periphery thereof, while the container is in a cool fluid bath.

31. The method of claim 27 wherein the product is a flowable foodstuff.

32. A method of processing product, comprising the steps of:

filling a flexible container with cold or ambient product;

after the filling, closing the flexible container; and

heating the product in the closed flexible container using a hot fluid to a sterilization temperature, the heating includes massaging the flexible container to promote heating of product in a central area of the flexible container by the hot fluid.

33. The method of claim 32 wherein the massaging includes impacting sides of the flexible container with jets of hot liquid.

34. The method of claim 33 wherein the closing includes sealing the flexible container closed.