Method and apparatus for measuring the profile of reflective surfaces

• US 6,392,754 B1
• Filed: 07/06/1999
• Issued: 05/21/2002
• Est. Priority Date: 10/18/1996
• Status: Expired due to Term

• Current Assignee: ISRA Surface Vision GmbH (Atlas Copco AB)
• Original Assignee: Innomess Gelsellschaft Fur Messtechnik mbH
• Inventors: Dümmler, Matthias, Klaphecke, Johannes, Pingel, Ulrich
• Primary Examiner(s): Pham, Hoa Q.
• Application Number:
  US09/284,527
• Time in Patent Office: 1,050 Days
• Field of Search: 356/376, 356/375, 356/371, 356/239.1, 356/374, 356/601, 356/602, 356/603, 356/604, 356/606, 356/610, 356/612, 356/623, 356/239.3, 382/108, 250/559.22, 250/559.23
• US Class Current: 356/603
• CPC Class Codes: G01B 11/255 for measuring radius of curvature measuring diameter G01B11/08
• CPC Class Codes: G01N 21/8806 Specially adapted optical and illumination features
• CPC Class Codes: G01N 21/958 Inspecting transparent materials or objects, e.g. windscreens for conveyed flat sheet or rod G01N21/896

Abstract

The invention concerns a method of measuring the course of a reflective surface of an object including the steps of projecting a defined pattern of at least two different light intensities onto the surface to be measured; observing at least one section of the surface by at least one camera; and evaluating the observed section on the basis of the camera data. The invention provides a simply designed and accurately controllable method in that the pattern produces a mirror image in the reflective surface, and in that the observed section includes a section of the mirror image of the pattern. The invention further concerns an instrument for determining the course of the reflective surface of an object, the instrument including a device for generating a light pattern and having at least one camera for observing at least one section of the surface. The invention provides a simply designed and accurately controllable instrument in that the camera is adjusted precisely to a mirror image of the light pattern.

Claims

1. A method for measuring the profile of an at least partially transparent object including a first reflective surface and a second reflective surface, comprising the steps of:

(a) projecting a defined pattern composed of at least two different light intensities repeatedly arranged adjacent to each other onto the object to be measured wherein the pattern produces a first mirror image of the pattern in said first reflective surface and a second mirror image of the pattern in said second reflective surface;

(b) observing at least one area of the object by means of at least one camera wherein the observed area comprises a portion of said first mirror image of the pattern and a portion of said second mirror image of the pattern; and

(c) evaluating output data of the observed area for determining changes in the profile of said object in the direction of said pattern.

2. The method as claimed in claim 1, wherein said at least one camera is set such that it records a resulting image composed of said first mirror image and said second mirror image of the pattern.

3. The method as claimed in claim 1 wherein said at least one camera observes a mirror image of said pattern via a mirror.

4. The method as claimed in claim 1 wherein said at least one camera is selected from the group consisting of line-scan cameras and matrix cameras.

5. The method as claimed in claim 1 wherein the pattern is composed of parallel, alternately light and dark strips.

6. The method as claimed in claim 1 wherein the pattern arranges squares of a first brightness and of a second brightness.

7. The method as claimed in claim 1 wherein the pattern is produced intermittently in time.

8. The method as claimed in claim 1 wherein said camera and a device for producing said pattern are accommodated in one physical unit.

9. The method as claimed in claim 1 wherein a three-dimensional representation resulting from a single observing step is produced in the evaluating step.

10. The method as claimed in claim 1 wherein optical axes between the pattern and the mirror image on the one hand and between the mirror image and the camera on the other hand, include the normal to the surface.

11. The method as claimed in claim 1 distinguished by an arrangement wherein optical axes between the pattern and the mirror image on the one hand, and between the mirror image and the camera on the other hand, include an angle which is less than 90°

.

12. The method as claimed in claim 1 wherein the evaluating step comprises an integration of angle profiles between a first and a second measurement point from which it is possible to determine a geometric position of each point between the two measurement points.

13. The method as claimed in claim 1 wherein the evaluating step comprises calculating a discrepancy between a local inclination of the surface and a local inclination of an ideal surface.

14. The method according to claim 1 wherein the surfaces of the object to be measured are essentially planar and the evaluating step comprises calculating a local discrepancy from planarity.

15. The method as claimed in claim 1 wherein the evaluating step comprises calculating a deflection of the mirror image with respect to an ideal surface;

and determining an inclination of the measured surface based on said calculated deflection.

16. The method as claimed in claim 15 wherein the evaluating step further comprises integrating the determined inclination values in order to determine a profile of the surface over the observed area.

17. The method as claimed in claim 15 wherein the evaluating step further comprises differentiating the determined inclination values in order to determine a ripple value of the surface over the observed area.

18. The method as claimed in claim 1 wherein at least one further camera observes the same area as said at least one camera and wherein said at least one camera is set to observe the mirror image in one of said first and second reflective surfaces and said further camera is set to observe the mirror image in the other of said first and second reflective surfaces.

19. A method for measuring the profile of a reflective surface of an object comprising the steps of:

(a) projecting a first defined pattern composed of at least two different light intensities onto the surface to be measured, wherein said first pattern produces a first mirror image of said first pattern in the reflective surface;

(b) projecting a second defined pattern composed of at least two different light intensities onto the surface to be measured wherein said second pattern produces a second mirror image of said second pattern in the reflective surface;

(c) observing one area of the surface by means of a first line-scan camera;

(d) observing said area by means of a second line-scan camera, said second line-scan camera being disposed in parallel to said first line-scan camera;

(e) wherein said first and second patterns run obliquely with respect to each other and obliquely with respect to a line direction of either of said first line-scan camera and said second line-scan camera;

(f) wherein said area comprises a first portion of said first mirror image of said first pattern and a second portion of said second mirror image of said second pattern; and

(g) evaluating output data of said first line-scan camera and of said second line-scan camera of said observed area;

(h) wherein a lateral offset change between the data of said first line-scan camera and the data of said second line-scan camera is representative of an inclination change of the measured surface transversely with respect to said line direction of either of said first line-scan camera and said second line-scan camera.

20. An apparatus for determining the profile of a reflective surface of an object, comprising:

(a) first and second means arranged in parallel to each other for producing a first and a second light pattern, said first light pattern showing an angle with respect to said second light pattern;

(b) a first camera focused on a mirror image of said first light pattern;

(c) a second camera focused on a mirror image of said second light pattern;

(d) wherein said first camera and said second camera are aimed to the same area of said surface; and

(e) a computer for processing output data of said first camera and said second camera;

(f) wherein the difference of the recorded data of said first camera and said second camera is used for calculating said profile of said surface with respect to two main axes of said surface.