Heat strengthened coated glass article and method for making same

• US 6,403,147 B1
• Filed: 09/16/1999
• Issued: 06/11/2002
• Est. Priority Date: 09/17/1998
• Status: Expired due to Fees

• Current Assignee: Libbey-Owens-Ford Co. (Eaton Corporation PLC.)
• Original Assignee: Libbey-Owens-Ford Co. (Eaton Corporation PLC.)
• Inventors: Phillips, Steve E., McCurdy, Richard J., Perry, David W., Soubeyrand, Michel J.
• Primary Examiner(s): BARR, MICHAEL E
• Application Number:
  US09/397,360
• Time in Patent Office: 999 Days
• Field of Search: 427/126.2, 427/126.3, 427/165, 427/374.1, 427/376.2, 427/398.1, 427/419.2, 427/419.3, 427/419.8, 65/602, 65/605, 65/605.1, 65/605.2, 65/605.3, 651/14
• US Class Current: 427/126.2
• CPC Class Codes: C03C 17/3417 all coatings being oxide coatings
• CPC Class Codes: C03C 17/3694 one layer having a composition gradient through its thickness
• CPC Class Codes: C03C 2217/91 Coatings containing at least one layer having a composition gradient through its thickness

Abstract

A coated glass article which may be heat strengthened with reduced variability in sheet resistance is disclosed. A multi-layer coating is formed on a glass substrate including a base layer of a substantially undoped metal oxide applied over the substrate, and an electrically conductive layer of a doped metal oxide applied directly on the base layer. The same source metal is used for the two layers.

Claims

1. A method of forming a heat strengthened, electrically conductive coated glass article comprising:

a) providing a glass substrate;

b) depositing a barrier layer on said glass substrate;

c) depositing a substantially undoped metal oxide coating on said barrier layer, said substantially undoped metal oxide coating being distinct from said barrier layer;

d) depositing a doped metal oxide coating directly on said substantially undoped metal oxide coating, wherein the source metal from which the oxides of the substantially undoped and doped coatings are derived is the same;

e) heating said coated glass article to within a specified temperature range; and

f) cooling said coated glass article to ambient temperature in a controlled manner.

2. The method of claim 1, wherein said coated glass article is heated for a time and to a temperature such that the surface compressive stress is greater than 3500 psi.

3. The method of forming the heat strengthened electrically conductive glass article of claim 1 wherein the coated glass article is heated for a time between 100 and 200 seconds at a temperature of between 650°

C. and 750°

C.

4. The method of forming the heat strengthened electrically conductive glass article of claim 1 wherein said doped metal oxide coating uses fluorine as the dopant.

5. The method of forming the heat strengthened electrically conductive coated glass article of claim 1 wherein after heat strengthening, the conductive glass article has a sheet resistance of at least 232 ohms per square.

6. The method of forming the heat strengthened electrically conductive glass article of claim 1 wherein said barrier layer comprises silica.