Light diffusing signal mirror heater

• US 6,426,485 B1
• Filed: 07/31/2001
• Issued: 07/30/2002
• Est. Priority Date: 07/31/2001
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Bulgajewski, Edward F., Norris, Timothy A.
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Patel, Vinod D
• Time in patent office: 364 Days
• Field of Search: 219/219, 219/203, 219/522, 219/548
• US Class Current: 219/219
• CPC Class Codes: H05B 3/845 specially adapted for reflecting surfaces, e.g. bathroom - or rearview mirrors

Abstract

A heater for a lighted signal mirror assembly is disclosed. The heater delivers a diffused lighted signal to the mirror assembly. The heater also provides heating capabilities to substantially an entire reflective surface of the mirror assembly, including that portion on the reflective surface of the mirror assembly surrounding that area through which the diffused lighted signal is emitted.

Claims

1. A heater for a vehicle mirror assembly including a reflective element having inner and outer surfaces, and a signal indicator positioned to face and direct light toward the inner surface of said reflective element, said heater comprising:

a heating element extending between the inner surface of said reflective element and said signal indicator, said heating element including an unobstructed area adapted to allow light from said signal indicator to pass therethrough; and

a light diffusing treatment positioned over the unobstructed area of the heating element to diffuse light passing through the heating element.

2. The heater according to claim 1, wherein the light diffusing treatment is directly applied to the heating element.

3. The heater according to claim 1, wherein said heating element includes a substrate which defines said unobstructed area, and wherein the light diffusing treatment is directly applied to the substrate.

4. The heater according to claim 3, wherein said heating element further includes an electrical pattern deposited on a surface of said substrate, and a conductive layer deposited in operable combination with the electrical pattern and covering most of the surface of the substrate on which the electrical pattern is deposited, the conductive layer comprising a positive temperature coefficient material which is substantially impermeable to light except for a patterned opening arranged in registry with the unobstructed area of the substrate to allow light to pass therethrough.

5. The heater according to claim 4, wherein said patterned opening of the conductive layer is defined by a series of light permeable openings arranged in a predetermined pattern relative to each other.

6. The heater according to claim 3, wherein an adhesive layer is deposited on a surface of the substrate, the adhesive layer being substantially impermeable to light except for a patterned opening arranged in registry with the unobstructed area of the substrate to allow light to pass therethrough.

7. The heater according to claim 1, wherein the light diffusing treatment is a light diffusing coating directly applied to the heating element.

8. The heater according to claim 7, wherein the light diffusing coating has a color added thereto such that a colored pattern of light will be visually emitted from the mirror assembly when said signal indicator is enabled.

9. The heater according to claim 8, wherein the light diffusing coating varies in translucency across a predetermined pattern thereof.

10. A heater for a vehicle mirror assembly including a reflective element having inner and outer surfaces, and a signal indicator positioned to face and direct light toward the inner surface of the reflective element, said heater comprising:

a substrate extending between the inner surface of said reflective element and the signal indicator, said substrate including an unobstructed area adapted to allow light from the signal indicator to pass therethrough;

an electrical pattern deposited on a surface of said substrate, the electrical pattern including a first zone extending across a majority of the surface of the substrate and a second zone arranged in substantially surrounding relation relative to the unobstructed area of the substrate; and

a conductive layer deposited in operable combination with the first and second zones of the electrical pattern thereby providing heating capability across substantially the entire inner surface of the reflective element except for a portion of the inner surface of the reflective element where light from the signal indicator passes.

11. The heater according to claim 10, wherein said conductive layer comprises a positive temperature coefficient material which is substantially impermeable to light except for a patterned opening arranged in registry with the unobstructed area of the substrate to allow light to pass therethrough.

12. A heater for a vehicle mirror assembly including a reflective element having inner and outer surfaces, and a signal indicator positioned to face and direct light toward the inner surface of the reflective element, said heater comprising:

a substrate extending between the inner surface of said reflective element and the signal indicator, said substrate including an unobstructed area adapted to allow light from the signal indicator to pass therethrough;

an electrical pattern deposited on a surface of said substrate, the electrical pattern including a first zone extending across a majority of the surface of the substrate and a second zone arranged in substantially surrounding relation relative to the unobstructed area of the substrate; and

a conductive layer deposited in operable combination with the first and second zones of the electrical pattern thereby providing heating capability across substantially the entire inner surface of the reflective element, with said conductive layer comprising a positive temperature coefficient material which is substantially impermeable to light except for a patterned opening arranged in registry with the unobstructed area of the substrate to allow light to pass therethrough; and

a light diffusing treatment positioned over the unobstructed area of the heating element to diffuse light passing through the heating element.

13. The heater according to claim 12, wherein said patterned opening of the conductive layer is defined by a series of light permeable openings arranged in a predetermined pattern relative to each other.

14. The heater according to claim 12, wherein the light diffusing treatment is a light diffusing coating directly applied to the heating element.

15. The heater according to claim 14, wherein the light diffusing coating has a color added thereto such that a colored pattern of light will be visually emitted from the mirror assembly when said signal indicator is enabled.

16. A method of assembling a heater for a vehicle mirror assembly, said method comprising the acts of:

providing a heating element having an unobstructed area adapted to allow light to pass therethrough; and

treating the unobstructed area of the heating element to diffuse the light passing through the substrate.

17. The method of assembling a heater according to claim 16, wherein the step of treating the unobstructed area of the heating element includes the act of applying a light diffusing coating onto the substrate over the unobstructed area.

18. The method of assembling a heater according to claim 17, wherein the act of applying a light diffusing coating comprises the further act of act of coloring the light diffusing coating such that colored and diffused light passes through the substrate.

19. The method of assembling a heater according to claim 17, wherein the act of applying a light diffusing coating comprises the further act of screen printing a predetermined pattern of said coating onto said substrate.

20. The method of assembling a heater according to claim 17, wherein the act of applying a light diffusing coating comprises the further act of varying the translucency of the light diffusing coating across the predetermined pattern thereof.