Noise suppression drilling system

• US 6,427,782 B2
• Filed: 12/19/2000
• Issued: 08/06/2002
• Est. Priority Date: 06/07/1995
• Status: Expired due to Term

• Current Assignee: Dover BMCS Acquisition Corp.
• Original Assignee: William J. Brady
• Inventors: Brady, William J.
• Primary Examiner(s): SCHOEPPEL, ROGER J
• Application Number:
  US09/741,589
• Publication Number:
  US 20010013428A1
• Time in Patent Office: 595 Days
• Field of Search: 175/40, 175/162.1, 175/DIG.2, 408/81-83, 408/143, 408/191
• US Class Current: 175/40
• CPC Class Codes: C21D 1/30 Stress-relieving
• CPC Class Codes: C21D 6/04 Hardening by cooling below 0 degrees Celsius
• CPC Class Codes: C21D 9/22 for drills; for milling cutters; for machine cutting tools
• CPC Class Codes: C23C 30/005 on hard metal substrates
• CPC Class Codes: E21B 10/5735 Interface between the substrate and the cutting element
• CPC Class Codes: E21B 10/60 characterised by conduits or nozzles for drilling fluids for roller bits E21B10/18; for percussion drill bits E21B10/38
• CPC Class Codes: E21B 17/03 between drilling rod or pipe and drill motor or surface drive, e.g. between drilling rod and hammer
• CPC Class Codes: E21B 17/04 between rod or the like and bit or between rod and rod or the like
• CPC Class Codes: E21B 17/1092 Gauge section of drill bits
• CPC Class Codes: E21B 21/14 using liquids and gases, e.g. foams
• CPC Class Codes: F16F 15/10 Suppression of vibrations in rotating systems by making use of members moving with the system by balancing F16F15/22 ; yielding couplings F16D3/00 ; with flywheels acting variably or intermittently F16H ; construction providing resilience or vibration-damping for gear elements F16H55/14
• CPC Class Codes: Y10S 173/02 Sound muffling
• CPC Class Codes: Y10T 408/5586 Engaging surface subsequent to tool-action on that surface
• CPC Class Codes: Y10T 408/76 Tool-carrier with vibration-damping means

Abstract

The invention encompasses improvements in noise attenuation systems for reducing the audible noise level generated during earth boring operations using a hard surfaced rotary drill bit, and in dual bore-cutting elements for performing sequential first and second bore cutting to the design bore-gauge.

Claims

1. A rotary drilling system having a drill steel column for cutting bores in earth formations, comprising noise suppression means for significantly reducing the audible decibel level of drilling generated noise, said noise suppression system comprising annular means constructed and arranged for use in association with a drive steel column during drilling operations including a noise attenuating unit having a central bore to accommodate part of the steel column, said noise attenuating unit being a muffler device for placement in a bore hole circumscribing location and including sound absorbing material.

2. The drilling system of claim 1, in which said muffler device comprises an annular structural casing of C-shaped cross-section and packed with sound absorbing material, and a cylindrical perforating liner defining a central opening for the steel column.

3. A rotary drilling system having a drill steel column for cutting bores in earth formations, comprising noise suppression means for significantly reducing the audible decibel level of drilling generated noise, said noise suppression system comprising first and second bore-cutting means constructed and arranged to operate at different noise generating levels with a significantly lower aggregate noise, and the first bore-cutting means being a rotary drill bit for drilling a pilot bore hole smaller than the final bore size.

4. The drilling system of claim 3, in which the second bore-cutting means comprises over-reamer insert means for cutting a pilot bore hole to the final bore gauge specification therefor.

5. The drilling system of claim 4, in which said second bore-cutting means comprises a drill bit coupler for connecting a rotary drill bit on one end to a drive steel column on its other end, and at least two over-reamer insert means carried on said coupler adjacent to the one end thereof.

6. The drilling system of claim 3, in which the second bore-cutting means comprises a drill bit coupler section having one end for connecting the rotary drill bit and a second end for connection to a drive steel column, and said second bore cutting means including a pair of over-reamer inserts mounted at the one end of the coupler adjacent to the drill bit thereon.

7. The drilling system of claim 6, in which said over-reamer insert means comprise hard surfaced insert discs having outer bore gauge cutting margins, and said insert discs being mounted on said coupler at preselected negative rake and negative skew angles laid back relative to an axial plane normal to the direction of rotation.

8. The drilling system of claim 7, in which the negative rake angle is about 15°

, and the negative skew angle is about 70°

.

9. The drilling system of claim 3, in which said second bore-cutting means is located adjacent to said rotary drill bit for reaming bores to the design bore-gauge specification therefor.

10. The rotary drilling system of claim 3, in which said drill steel column has at least one tubular drill steel member with an outer wall section, and said noise suppression means includes a vibration dampening unit having an annular resilient body of substantial axial length sized to have a predetermined snug fit at the outer wall section of the tubular member.

11. The rotary drilling system of claim 10, in which said tubular member is a starter section of the drill steel column having a chuck end adapted to be removably attached to the chuck of a drilling machine, and said vibration dampening unit is applied to annularly circumscribe the outer wall section of the tubular member adjacent to the chuck end thereof.

12. The rotary drilling system of claim 11, in which said annular resilient body of said vibration dampening unit is constructed and arranged to have a different wall thickness at one axial portion thereof.

13. The rotary drilling system of claim 10, including at least two of said tubular members and the one of which is a coupling unit having a coupling section of reduced annular cross-section adjacent to a larger wall section thereof, and said annular resilient body of said vibration dampening unit being applied to the coupling section in axial abutment with the larger wall section thereof.

14. The rotary drilling system of claim 13, in which the other of said tubular members is constructed and arranged to be removably attachable to the coupling section of the one tubular member and exert an axial compressive force against the annular resilient body of said vibration dampening unit.

15. The rotary drilling system of claim 13, in which said one tubular member is constructed and arranged for removably attaching a drill bit to its coupling section with compressive force against the annular resilient body of said vibration dampening unit thereon.

16. A rotary drilling system having a drill steel column for cutting bores in earth formations, comprising noise suppression means for significantly reducing the audible decibel level of drilling generated noise, said noise suppression system comprising annular means constructed and arranged for use in association with a drive steel column during drilling operations including a noise attenuating unit having a central bore to accommodate part of the steel column, said noise attenuating unit comprising an annular resilient collar for placement in circumscribing engagement with a portion of the drive steel column.

17. The drilling system of claim 16, in which the steel column includes a coupler having an enlarged central section and at least one threaded end connector, and said annular resilient collar is mounted against the central section and adapted for vibration attenuating compression between the coupler and a connected steel column member.

18. The drilling system of claim 17, in which the connected steel column member has a coupler-receiving end with an outer cavity to accommodate said resilient collar, and a threaded inner counterbore for connection to the coupler threaded end.

19. The drilling system of claim 16, in which the steel column includes a starter section for driving connection to a drilling machine and at least one other section, coupler means for connecting said sections, and in which the resilient collar is strategically mounted in circumscribing relationship with one of said sections for vibration attenuation thereof.

20. The drilling system of claim 19, in which said resilient collar is contained within an outer shell having an open end, and means for compressing the resilient collar within said shell and onto the one steel column section for securing the noise suppression means thereto.