Starting system and method for a microturbine power generation unit

• US 6,437,535 B1
• Filed: 09/25/2000
• Issued: 08/20/2002
• Est. Priority Date: 09/25/2000
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Sinha, Gautam
• Primary Examiner(s): Nappi, Robert E.
• Assistant Examiner(s): SMITH, TYRONE W
• Application Number:
  US09/617,954
• Time in Patent Office: 694 Days
• Field of Search: 318/800-811, 318/140, 318/700, 318/798, 290/52, 290/40, 290/51
• US Class Current: 318/800
• CPC Class Codes: F02C 7/266 Electric sparking plugs H01T
• CPC Class Codes: F02C 7/268 Starting drives for the rotor , acting directly on the rotor of the gas turbine to be started
• CPC Class Codes: F05D 2250/82 Micromachines
• CPC Class Codes: H02P 9/08 Control of generator circuit during starting or stopping of driving means, e.g. for initiating excitation

Abstract

A power electrical system is disclosed for a microturbine power generator. The invention permits the microturbine to be started using an external DC power source. The DC voltage is converted to a variable DC voltage by means of a bi-directional buck-boost circuit, DC bus and a DC-to-AC converter. The DC-to-AC converter produces at its output a fixed voltage pattern whose frequency is gradually increased in concert with the DC voltage, to accelerate the microturbine from standstill to startup speed. Once the microturbine is started, the excitation is discontinued, and the DC bus and DC-to-AC are used to produce output AC power at a voltage level and frequency to match an electrical load.

Claims

1. A method for starting a turbine coupled to an electric machine for supplying power to a load through a DC bus the method comprising, during a startup phase:

a. gradually increasing a voltage level of the DC bus;

b. converting DC power from the DC bus to AC power such that the frequency of the AC power increases in proportion to the gradually increasing voltage level of the DC bus;

c. applying the AC power to drive electric machine, which machine in turn drives the turbine to a starting speed.

2. The method of claim 1 further comprising, after the startup phase, the steps of:

d. driving the electric machine with the turbine to generate AC power;

e. converting the generated AC power from the electric machine to DC power applied to the DC bus;

f. converting the DC power from the DC bus to load-driving AC power, and g. supplying the load-driving AC power to the load.

3. A method for starting a turbine coupled to an electrical machine which in turn is driven by a power circuit including a buck-boost chopper circuit, a DC bus and a DC-to-AC converter, wherein the method comprises the steps of:

a. gradually charging the DC bus by gradually increasing a voltage level output of the buck boost chopper;

b. during step (a), converting DC power from the DC bus to AC power using the DC-to-AC converter, where the frequency of the AC power increases in proportion to the gradually increasing voltage level output from the buck boost chopper;

c. applying the AC power from the DC-to-AC converter to drive electrical machine which drives the turbine during a startup phase.

4. A method for starting a turbine as in claim 3 wherein the electrical machine is driven by the turbine after the startup phase.

5. A method for starting a turbine as in claim 3 wherein the gradual increase of the DC voltage level output of the buck boost chopper is a linear increase.

6. A method for starting a turbine as in claim 3 wherein the gradual increase of the DC voltage level output of the buck boost chopper is controlled by a controller.

7. A method for starting a turbine as in claim 3 wherein the frequency increase of the AC power is controlled by the voltage level of the DC bus.

8. A method for starting a turbine as in claim 3 wherein the turbine is a microturbine.

9. A method for starting a turbine as in claim 3 wherein the turbine is a gas turbine.

10. A system for starting a turbine coupled to an electrical machine which in turn is driven by a power circuit, wherein the power circuit comprises:

a buck-boost chopper having a DC power output, where DC power is output at a gradually increasing DC voltage level;

a DC bus charged by the gradually increasing DC voltage level;

a DC-to-AC converter powered by the DC bus and converting the gradually increasing DC voltage level to AC power, wherein the AC power is applied to drive an electrical machine which drives the turbine during a startup phase.

11. A system for starting a turbine as in claim 10 wherein the electrical machine comprises a motor.

12. A system for starting a turbine as in claim 10 wherein the DC-to-AC converter gradually increases the frequency of the AC power.

13. A system for starting a turbine as in claim 10 wherein the DC-to-AC converter gradually increases the frequency of the AC power in proportion to the increasing DC voltage level.

14. A system for starting a turbine as in claim 10 wherein the turbine is a gas turbine.

15. A system for starting a turbine coupled to an electric machine for supplying power to a load through a DC bus the system comprising:

a buck-boost chopper for gradually increasing a voltage level of the DC bus during a startup phase;

an AC-to-DC converter for converting generated AC power from the electric machine to DC power and applying the DC power to the DC bus after the startup phase;

a DC-to-AC converter for converting DC power from the DC bus to AC power;

at least one switch for, during the startup phase, applying the AC power from the DC-to-AC converter to drive electric machine, which machine in turn drives the turbine to a starting speed, and, after the startup phase, applying AC power from the DC-to-AC converter to the load.

16. A system for starting a turbine coupled to an electric machine for supplying power to a load through a DC bus the system comprising, during a startup phase:

means for gradually increasing a voltage level of the DC bus;

means for converting DC power from the DC bus to AC power;

means for applying the AC power to drive electric machine, which machine in turn drives the turbine to a starting speed.

17. The system of claim 16 further comprising:

means for, after the startup phase, driving the electric machine with the turbine to generate AC power;

converting the generated AC power from the electric machine to DC power applied to the DC bus;

converting the DC power from the DC bus to load-driving AC power; and

supplying the load-driving AC power to the load.