Method and apparatus for the production of precision castings by centrifugal casting

• US 6,443,212 B1
• Filed: 10/01/1999
• Issued: 09/03/2002
• Est. Priority Date: 10/10/1998
• Status: Expired due to Term

• Current Assignee: ALD Vacuum Technologies AG
• Original Assignee: ALD Vacuum Technologies AG
• Inventors: Ruppel, Thomas, Choudhury, Alok, Fellmann, Hans Günther, Henn, Alfred, Blum, Matthias, Hugo, Franz, Busse, Peter, Jarczyk, Georg, Scholz, Harald
• Primary Examiner(s): Elve, M. Alexandra
• Assistant Examiner(s): MCHENRY, KEVIN L
• Application Number:
  US09/409,629
• Time in Patent Office: 1,068 Days
• Field of Search: 164/286, 164/290, 164/292, 164/293, 164/295, 164/296, 164/298-300
• US Class Current: 164/118
• CPC Class Codes: B22D 13/06 of solid or hollow bodies in moulds rotating around an axis arranged outside the mould
• CPC Class Codes: B22D 13/101 Moulds
• CPC Class Codes: B22D 21/005 with high melting point, e.g. Be 1280 degrees C, Ti 1725 degrees C

Abstract

Molds (1) with annular mold parts (2, 3) divided by at least one plane of division (E—E) and forming a plurality of cavities (8) disposed at least substantially radially to a centrifugation axis (A—A), serve for the production of precision castings by centrifugal casting, especially of parts made of materials containing titanium for internal combustion engines, the molds (1) and a casting system being contained in a closed chamber. To automate production, at least one mold part (2, 3) is made to rotate in its own rotational guide, and two mold parts (2, 3) together with the corresponding rotational guides are brought to a closed position for the casting and solidification and to an open position for the removal of the precision castings. When cast, the precision castings are preferably joined together at their radially inward pointing ends by a circumferential ring of the solidified metal and thus a circle of castings can be removed from the opened mold by a manipulating system.

Claims

1. A method for the production of precision castings by centrifugation about a centrifugation axis, comprising casting in molds divided by at least one plane of division being radial to the centrifugation axis into annular mold parts, the precision castings when cast are united at radially inwardly pointing ends by a ring of solidified metal, with a plurality of mold cavities arranged at least substantially radially to the centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein said mold parts are brought to rotation in a rotation guide for each of the mold parts, and two mold parts together with corresponding rotation guides are brought relative to one another into a closed position for the casting operation and the solidification and into an open position for the removal of the precision castings, whereby movements of the mold parts into the closed and opened position are carried out in a direction parallel to the centrifugation axis and whereby the mold parts are reliably pressed together parallel to their radial plane of division.

2. A method according to claim 1, whereby the circumferential ring of solidified metal bearing the inwardly pointing ends of the precision castings is being cast within a sprue runner that is circumferential to the ring of solid material and connecting the radially inner ends of the mold cavities.

3. The method according to claim 1, herein the rotation guides of the mold parts are moved relative to one another between the closed position and the open position, and the casting apparatus for casting the melt when the mold is closed is brought into the plane of division and the casting is performed, the mold being opened after the melt has solidified, and the precision castings joined to one another by the ring are removed within the chamber from the plane of division.

4. The method according to claim 3, further comprising a manipulator system with a gripping device is disposed in the chamber, by means of which, with the mold closed, the castings on their ring are first picked up and fixed, that then the movable mold part is removed from the castings and the stationary mold part, and that then the castings are pulled by the gripping device from the stationary mold part and brought to an intermediate position between the opened molding parts, from which intermediate position the castings are removed to the exterior.

5. The method according to claim 1, wherein the mold palls are placed in coaxial position positively into two sets of guide wheels of which at least one guide wheel is driven.

6. The method according to claim 1, wherein the mold parts in coaxial position are heated to a casting temperature by a heating means brought concentrically into the plane of division.

7. The method according to claim 1, wherein the mold parts are heated up at such a rate that a temperature gradient diminishing radially from the inside out, of at least 40°

C. is established.

8. The method according to claim 1, wherein the mold parts are heated at such a rate that a temperature gradient diminishing radially from the inside out, of at least 200°

C. is established.

9. An apparatus for the production of precision castings by centrifugation about a centrifugation axis, comprising molds divided by at least one plane of division being radial to the centrifugation axis into annular mold parts with mold cavities disposed at least substantially radially to the centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein the mold parts are mounted in coaxial rotation guides and by means of these rotation guides can be brought relative to one another in an axial direction into a closed position for the casting operation and the solidification, and into an open position for the removal of the precision castings and comprising means for reliably pressing the mold parts together parallel to their at least one radial plane of division;

the mold parts forming a circumferential sprue runner between them in their closed position, and connecting radially inner ends of the mold cavities to a circumferential ring of solidified metal bearing inwardly pointing ends of the precision castings.

10. The apparatus according to claim 9, wherein the rotation guides are movable relative to one another between a closed position and a removal position, that the casting apparatus for casting the melt with the mold closed can be brought to the plane of division, and further comprising a manipulator system within the chamber for the removal of the precision castings.

11. The apparatus according to claim 10, wherein the manipulator system has a radially acting gripping device by which the precision castings are removable from the mold parts.

12. The apparatus according to claim 9, wherein an outer circumference of the mold parts are provided with revolving guide elements and are held positively in coaxial position in sets of guide wheels of which at least one guide wheel is drivable.

13. The apparatus according to claim 9, wherein one of the mold parts is movable in the direction of the centrifugation axis together with the corresponding set of guide wheels relative to the other mold part and the other set of guide wheels.

14. The apparatus according to claim 9, wherein the centrifugation axis is aligned horizontally.

15. The apparatus according to claim 9, wherein the centrifugation axis is aligned at an angle to a horizontal plane.

16. An apparatus for the production of precision castings by centrifugation about a centrifugation axis, comprising molds divided by at least one plane of division being radial to the centrifugation axis into annular mold parts with mold cavities disposed at least substantially radially to the centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein the mold parts are mounted in coaxial rotation guides and by means of these rotation guides can be brought relative to one another in an axial direction into a closed position for the casting operation and the solidification, and into an open position for the removal of the precision castings and comprising means for reliably pressing the mold parts together parallel to their at least one radial plane of division, wherein the rotation guides are movable relative to one another between a closed position and a removal position, that the casting apparatus for casting the melt with the mold closed can be brought to the plane of division, and further comprising a manipulator system within the chamber for the removal of the precision castings, wherein the manipulator system has a radially acting gripping device by which the cohering precision castings are removable from the mold parts, wherein the gripping device comprises radially movable plungers.

17. The apparatus according to claim 16, wherein the plungers are actuated by a central shaft and bell cranks.

18. An apparatus for the production of precision castings by centrifugation about a centrifugation axis, comprising molds divided by at least one plane of division being radial to the centrifugation axis into annular mold parts with mold cavities disposed at least substantially radially to the centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein the mold parts are mounted in coaxial rotation guides and by means of these rotation guides can be brought relative to one another in an axial direction into a closed position for the casting operation and the solidification, and into an open position for the removal of the precision castings and comprising means for reliably pressing the mold parts together parallel to their at least one radial plane of division, wherein the manipulator system is provided on its outer circumference with a heat insulating body and a concentric heating body for heating the mold parts.

19. An apparatus for the production of precision castings by centrifugation about a centrifugation axis, comprising molds divided by at least one plane of division being radial to the centrifugation axis into annular mold parts with mold cavities disposed at least substantially radially to the centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein the mold parts are mounted in coaxial rotation guides and by means of these rotation guides can be brought relative to one another in an axial direction into a closed position for the casting operation and the solidification, and into an open position for the removal of the precision castings and comprising means for reliably pressing the mold parts together parallel to their at least one radial plane of division, wherein the chamber consists of two chamber sections with a plane of separation, and that the one mold part is mounted in the one chamber and the other mold part in the other chamber section.

20. The apparatus according to claim 19, wherein the chamber section in which the manipulator system is mounted, is connected to a magazine.

21. A method for the production of precision castings by centrifugation, comprising casting in molds divided by at least one plane of division into annular castings, with a plurality of mold cavities arranged at least substantially radially, to a centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein at least one mold part is brought to rotation in a rotation guide of its own, and two mold parts together with corresponding rotation guides are brought relative to one another into a closed position for the casting and the solidification and into an open position for removal of the precision castings, wherein the mold parts are heated up at such a rate that a temperature gradient diminishing radially from the inside out, of at least 40°

C. is established.

22. A method for the production of precision castings by centrifugation, comprising casting in molds divided by at least one plane of division into annular castings, with a plurality of mold cavities arranged at least substantially radially to a centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein at least one mold part is brought to rotation in a rotation guide of its own, and two mold parts together with corresponding rotation guides are brought relative to one another into a closed position for the casting and the solidification and into an open position for the removal of the precision castings, wherein the mold parts are heated at such a rate that a temperature gradient diminishing radially from the inside out, of at least 200°

C. is established.

23. An apparatus for the production of precision castings comprising molds divided by at least one plane of division into annular casting rings or casting forms or mold parts with mold cavities disposed at least substantially radially to a centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein the mold parts are mounted in coaxial rotation guides and by means of these rotation guides can be brought relative to one another into a closed position for the casting operation and the solidification, and into an open position for the removal of the precision castings wherein the rotation guides are movable relative to one another between a closed position and a removal position, the casting apparatus for casting the melt with the mold closed can be brought to the plane of division, and further comprising a manipulator system within the chamber for the removal of the precision castings, wherein the manipulator system has a radially acting gripping device by which the cohering precision castings are removable from the mold parts wherein the gripping device comprises radially movable plungers.

24. The apparatus according to claim 23, wherein the plungers are actuated by a central shaft and bell cranks.

25. An apparatus for the production of precision castings comprising molds divided by at least one plane of division into annular casting rings or casting forms or mold parts with mold cavities disposed at least substantially radially to a centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein the mold parts are mounted in coaxial rotation guides and by means of these rotation guides can be brought relative to one another into a closed position for the casting operation and the solidification, and into at an open position for the removal of the precision castings wherein a manipulator system is provided on its outer circumference with a heat insulating body and a concentric heating body for heating the mold parts.

26. An apparatus for the production of precision castings comprising molds divided by at least one plane of division into annular casting rings or casting forms or mold parts with mold cavities disposed at least substantially radially to a centrifugation axis, the molds and a casting apparatus being contained in a closed chamber, wherein the mold pals are mounted in coaxial rotation guides and by means of these rotation guides can be brought relative to one another into a closed position for the casting operation and the solidification, and into an open position for the removal of the precision castings wherein the chamber consists of two chamber sections with a plane of separation, and that the one mold part is mounted in the one chamber section and the other mold part in the other chamber section.

27. The apparatus according to claim 26, herein the chamber section in which the manipulator system is mounted, is connected to a magazine.