Method for fabricating semiconductor light-emitting unit
First Claim
1. A method for fabricating a semiconductor light-emitting unit, comprising the steps of:
- making a light-emitting element by forming a multilayer structure on a transparent substrate and forming electrodes on the multilayer structure, the multilayer structure including first and second semiconductor layers of first and second conductivity types, respectively;
making a submount member including counter electrodes on the principal surface thereof, the counter electrodes facing the electrodes of the light-emitting element;
forming microbumps on the electrodes or on the counter electrodes;
mounting the light-emitting element facedown on the principal surface of the submount member such that the multi-layer structure faces the principal surface and that the electrodes of the light-emitting element are electrically connected to the counter electrodes via the microbumps; and
coating the light-emitting element with a wavelength-shifting resin medium that will be supported on the principal surface of the submount member when cured, the wavelength-shifting resin medium containing a photofluorescent or filtering compound, the photofluorescent compound shifting the wave-length of radiation that has been emitted from the light-emitting element, the filtering compound partially absorbing the radiation.
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Abstract
A composite light-emitting device according to the present invention includes a light-emitting element including a transparent substrate and a multilayer structure formed on the substrate. The multilayer structure includes first and second semiconductor layers of first and second conductivity types, respectively. The device further includes a submount member for mounting the light-emitting element thereon. The principal surface of the submount member faces the multilayer structure. The submount member is electrically connected to the light-emitting element. The light-emitting element is covered with a wavelength-shifting resin member. The resin member is provided on the principal surface of the submount member and contains a photofluorescent or filtering compound. The photofluorescent compound shifts the wavelength of radiation that has been emitted from the light-emitting element, while the filtering compound partially absorbs the radiation.
85 Citations
4 Claims
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1. A method for fabricating a semiconductor light-emitting unit, comprising the steps of:
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making a light-emitting element by forming a multilayer structure on a transparent substrate and forming electrodes on the multilayer structure, the multilayer structure including first and second semiconductor layers of first and second conductivity types, respectively;
making a submount member including counter electrodes on the principal surface thereof, the counter electrodes facing the electrodes of the light-emitting element;
forming microbumps on the electrodes or on the counter electrodes;
mounting the light-emitting element facedown on the principal surface of the submount member such that the multi-layer structure faces the principal surface and that the electrodes of the light-emitting element are electrically connected to the counter electrodes via the microbumps; and
coating the light-emitting element with a wavelength-shifting resin medium that will be supported on the principal surface of the submount member when cured, the wavelength-shifting resin medium containing a photofluorescent or filtering compound, the photofluorescent compound shifting the wave-length of radiation that has been emitted from the light-emitting element, the filtering compound partially absorbing the radiation.
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2. A method for fabricating a semiconductor light-emitting unit, comprising the steps of:
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a) making multiple light-emitting elements by forming a multilayer structure on each of a plurality of transparent substrates and forming electrodes on the multilayer structure, the multilayer structure including first and second semiconductor layers of first and second conductivity types, respectively;
b) making multiple submount members on a wafer, each said submount member including;
a bonding pad on the principal surface thereof;
counter electrodes that face the electrodes of associated one of the light-emitting elements; and
a backside electrode on another surface thereof opposite to the principal surface;
c) forming microbumps on the electrodes or on the counter electrodes by a stud bump forming or plating technique;
d) bringing the electrodes of each said light-emitting element into contact with the counter electrodes of associated one of the submount members via the microbumps and fusing the microbumps by applying ultrasonic waves or heat thereto such that the microbumps and the associated electrodes are bonded together, thereby electrically connecting the light-emitting elements to the associated submount members and bonding the light-emitting elements onto the respective principal surfaces of the submount members;
e) coating each said light-emitting element with a wavelength-shifting resin medium that will be supported on the principal surface of the associated submount member and then curing the wavelength-shifting resin medium, thereby obtaining a plurality of composite light-emitting devices, each including one of the light-emitting elements and associated one of the submount members, the wavelength-shifting resin medium containing a photofluorescent or filtering compound, the photofluorescent compound shifting the wavelength of radiation that has been emitted from the light-emitting element, the filtering compound partially absorbing the radiation;
f) dicing the wafer, on which the composite light-emitting devices have been formed, into multiple chips;
g) securing each said composite light-emitting device, which is included on one of the chips, onto a mount of a leadframe or a wiring board such that the backside electrode of the submount member thereof is bonded to the mount via a conductive paste; and
h) connecting the bonding pad of each said submount member to the associated leadframe or wiring board with a wire. - View Dependent Claims (3, 4)
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Specification