Interlocked metal-clad cable

• US 6,486,395 B1
• Filed: 06/22/2000
• Issued: 11/26/2002
• Est. Priority Date: 06/22/2000
• Status: Expired due to Term

• Current Assignee: Southwire Company
• Original Assignee: Alflex Corp. (Uruguay)
• Inventors: Temblador, Richard M.
• Primary Examiner(s): Nguyen, Chau N.
• Application Number:
  US09/602,078
• Time in Patent Office: 887 Days
• Field of Search: 174/36, 174/27, 174/113.R, 174/109, 174/102.D, 174/105.R, 174/106.R, 174/102.R, 174/116
• US Class Current: 174/36
• CPC Class Codes: H01B 7/226 Helicoidally wound metal wires or tapes
• CPC Class Codes: H01B 9/02 with screens or conductive layers, e.g. for avoiding large potential gradients
• CPC Class Codes: H01B 9/028 with screen grounding means, e.g. drain wires

Abstract

A cable having a conductor assembly containing at least two electrically insulated conductors, where the at least two electrically insulated conductors are cabled together longitudinally into a bundle and enclosed within an overall cover, preferably nonmetallic; a bare bonding/grounding conductor cabled externally over the overall cover of the conductor assembly with the same lay and in concert with the conductors cabled within the conductor assembly; and a metal tape helically applied to form an interlocked armor around the cabled conductor assembly and bare bonding/grounding conductor. The bare bonding/grounding conductor is a similar size to the insulated conductors present in the conductor assembly and is in intimate contact with the inner curves of the convolutions in the interlocked metal tape armor along a substantial length of the cable. The armor and bare bonding/grounding conductor act in concert to provide a metallic sheath assembly which has an ohmic resistance value equal to or lower than the ohmic resistance requirements necessary to qualify as an equipment grounding conductor. In addition, an electrically insulated grounding conductor may be cabled within the conductor assembly to provide a redundant grounding path.

Claims

1. A Metal-Clad Cable, comprising:

a) a conductor assembly, having at least two conductors and a cover thereover, where said at least two conductors are cabled together in a longitudinally twisted bundle and said longitudinally twisted bundle is collectively contained within said cover;

b) a bare grounding conductor, where said bare grounding conductor is cabled with the same lay and in concert with said at least two conductors externally over said conductor assembly; and

c) a metal cladding thereover.

2. The Metal-Clad Cable as recited in claim 1, where said at least two conductors are insulated.

3. The Metal-Clad Cable as recited in claim 2, where said at least two conductors are in contact with each other.

4. The Metal-Clad Cable as recited in claim 1, where said cover is composed of a nonmetallic material.

5. The Metal-Clad Cable as recited in claim 1, where said bare grounding conductor is similar in size to said at least two conductors.

6. The Metal-Clad Cable as recited in claim 1, where said metal cladding is composed of a metal tape, where the edges of said metal tape are interlocked.

7. The Metal-Clad Cable as recited in claim 6, where said metal tape is wrapped helically over said conductor assembly and said bare grounding conductor.

8. The Metal-Clad Cable as recited in claim 1, where said bare grounding conductor substantially engages said metal cladding along the length of said Metal-Clad Cable.

9. The Metal-Clad Cable as recited in claim 8, where said metal cladding and said bare grounding conductor together have an ohmic resistance value which qualifies as an equipment grounding conductor.

10. The Metal-Clad Cable as recited in claim 1, where an insulated grounding conductor is cabled with said at least two conductors internally within said conductor assembly.

11. A Metal-Clad Cable having at least two conductors and a cover thereover, where said at least two conductors are cabled together as a longitudinally twisted bundle and said at least two conductors and said cover comprise a conductor assembly, and having a metal cladding over said conductor assembly, wherein the improvement comprises:

a) said longitudinally twisted bundle collectively contained within said cover, and

b) a bare grounding conductor, where said bare grounding conductor is cabled with the same lay and in concert with said at least two conductors externally over said conductor assembly and internally under said metal cladding.

12. The Metal-Clad Cable as recited in claim 11, where said at least two conductors are insulated.

13. The Metal-Clad Cable as recited in claim 12, where said at least two conductors are in contact with each other.

14. The Metal-Clad Cable as recited in claim 11, where said cover is composed of a nonmetallic material.

15. The Metal-Clad Cable as recited in claim 11, where said bare grounding conductor is similar in size to said at least two conductors.

16. The Metal-Clad Cable as recited in claim 11, where said metal cladding is composed of a metal tape, where the edges of said metal tape are interlocked.

17. The Metal-Clad Cable as recited in claim 16, where said metal tape is wrapped helically over said conductor assembly and said bare grounding conductor.

18. The Metal-Clad Cable as recited in claim 11, where said bare grounding conductor substantially engages said metal cladding along the length of said Metal-Clad Cable.

19. The Metal-Clad Cable as recited in claim 18, where said metal cladding and said bare grounding conductor together have an ohmic resistance value which qualifies as an equipment grounding conductor.

20. The Metal-Clad Cable as recited in claim 11, where an insulated grounding conductor is cabled with said at least two conductors internally within said conductor assembly.

21. A Metal-Clad Cable, comprising:

a) a conductor assembly, laving at least two conductors and a cover thereover, where said at least two conductors are cabled together in a longitudinally twisted bundle and said longitudinally twisted bundle is collectively contained within said cover;

b) a bare grounding conductor, where said bare grounding conductor is cabled externally over said conductor assembly; and

c) a metal cladding thereover, where said metal cladding is composed of a metal tape, where the edges of said metal tape are interlocked.

22. The Metal-Clad Cable as recited in claim 21, where said at least two conductors are insulated.

23. The Metal-Clad Cable as recited in claim 22 where said at least two conductors are in contact with each other.

24. The Metal-Clad Cable as recited in claim 21, where said cover is composed of a nonmetallic material.

25. The Metal-Clad Cable as recited in claim 21, where said bare grounding conductor is similar in size to said at least two conductors.

26. The Metal-Clad Cable as recited in claim 21, where said metal tape is wrapped helically over said conductor assembly and said bare grounding conductor.

27. The Metal-Clad Cable as recited in claim 21 where said bare grounding conductor substantially engages said metal cladding along the length of said Metal-Clad Cable.

28. The Metal-Clad Cable as recited in claim 27 where said metal cladding and said bare grounding conductor together have an ohmic resistance value which qualifies as an equipment grounding conductor.

29. The Metal-Clad Cable as recited in claim 21, where an insulated grounding conductor is cabled with said at least two conductors internally within said conductor assembly.

30. A Metal-Clad Cable, having at least two conductors and a cover thereover, where said at least two conductors are cabled together as a longitudinally twisted bundle and said at least two conductors and said cover comprise a conductor assembly, and having a metal cladding over said conductor assembly, wherein the improvement comprises:

a) said longitudinally twisted bundle collectively contained within said cover,

b) said metal cladding composed of a metal tape, where the edges of said metal tape are interlocked, and

c) a bare grounding conductor, where said bare grounding conductor is cabled externally over said conductor assembly and internally under said metal cladding.

31. The Metal-Clad Cable as recited in claim 30, where said metal tape is wrapped helically over said conductor assembly and said bare grounding conductor.