Radio frequency identification tag

• US 6,496,382 B1
• Filed: 10/25/2000
• Issued: 12/17/2002
• Est. Priority Date: 05/19/1995
• Status: Expired due to Term

• Current Assignee: IPC Unipost SC
• Original Assignee: Kasten Chase Applied Research Limited
• Inventors: Paun, Mircea, Ferguson, Donald Harold
• Primary Examiner(s): Cuneo, Kamand
• Assistant Examiner(s): Vigushin, John B.
• Application Number:
  US09/697,023
• Time in Patent Office: 783 Days
• Field of Search: 361/737, 361/739, 361/749-751, 361/767, 361/768, 361/771, 361/774, 361/782, 361/783, 174/254, 174/256, 174/258, 174/261, 235/380, 235/487, 235/488, 235/491, 235/492, 257/679, 340/572.5, 340/572.7, 340/572.8, 343/702, 343/895, 333/185, 333/246, 333/247
• US Class Current: 361/767
• CPC Class Codes: G06K 19/04 characterised by the shape
• CPC Class Codes: G06K 19/0702 the arrangement including a battery
• CPC Class Codes: G06K 19/0723 the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
• CPC Class Codes: G06K 19/07749 the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
• CPC Class Codes: G06K 19/07758 arrangements for adhering the record carrier to further objects or living beings, functioning as an identification tag
• CPC Class Codes: G06K 19/07779 the inductive antenna being a coil
• CPC Class Codes: G06K 19/07781 the coil being fabricated in a winding process
• CPC Class Codes: G06K 19/07783 the coil being planar
• CPC Class Codes: G08G 1/017 identifying vehicles G08G1/015, G08G1/054 take precedence
• CPC Class Codes: H05K 1/16 incorporating printed electric components, e.g. printed resistor, capacitor, inductor
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: Y10T 29/435 Solid dielectric type
• CPC Class Codes: Y10T 29/49018 with other electrical component
• CPC Class Codes: Y10T 29/4902 Electromagnet, transformer or inductor
• CPC Class Codes: Y10T 29/49146 with encapsulating, e.g., potting, etc.
• CPC Class Codes: Y10T 29/49155 Manufacturing circuit on or in base
• CPC Class Codes: Y10T 29/49169 Assembling electrical component directly to terminal or elongated conductor
• CPC Class Codes: Y10T 29/49171 with encapsulating

Abstract

A radio frequency identification tag is made with printed antenna coil integrated on a flexible substrate, and an integrated circuit area of the substrate adjacent the antenna coil for carrying circuit elements. The radio frequency identification tag is designed to be sufficiently robust to withstand the rigors of mail efficiency processing measurement applications.

Claims

1. A printed circuit adapted for RF identification and processing through sorting apparatus, the printed circuit comprising:

a) a thin layer of flexible circuit board;

b) an imbedded antenna coil printed on at least one side of a first area of said flexible circuit board;

c) an integrated circuit provided on a laminate substrate and mounted on top of a second area of said flexible circuit board substrate laterally adjacent said imbedded antenna coil for carrying circuit elements;

d) electrical connection means extending laterally between the first area and the second area to connect electrically said antenna coil and said integrated circuit; and

e) a layer of semi-rigid material encapsulating only said integrated circuit in the second area having a limited degree of flexibility which is less than a degree of flexibility of the substrate.

2. The printed circuit of claim 1, wherein said layer of semi-rigid material, said flexible circuit board substrate with imbedded antenna coil and said electrical connection means are provided with a slip surface over said circuit elements.

3. The printed circuit of claim 2, wherein said slip surface comprises a membrane laid over said layer of semi-rigid material, said flexible circuit board substrate with imbedded antenna coil and said electrical connection means.

4. The printed circuit of claim 2, wherein said slip surface comprises a polyester bag vacuum sealed onto the entire flexible circuit board substrate with imbedded antenna coil and said electrical connection means.

5. The printed circuit of claim 1, wherein said integrated circuit is provided on a glass laminate substrate.

6. The printed circuit of claim 1, wherein said antenna coil comprises a first winding printed on one side of said substrate, and a second winding printed on an opposite side of said substrate, said first and second windings being connected together at one end through said substrate and to said electrical connection means at respective opposite ends thereof.

7. The printed circuit of claim 6 wherein said first and second windings are offset from each other to reduce parasitic capacitance therebetween.

8. The printed circuit of claim 1, wherein said electrical connection means comprises a plurality of electrically conducting traces deposited on said substrate.

9. The printed circuit of claim 1, further comprising gold plating applied to said antenna coil for increasing conductivity thereof.

10. The printed circuit of claim 2, further comprising a resistive coating deposited on said slip surface for reducing electrostatic charge build-up and decreasing surface charge and discharge currents thereon.

11. The printed circuit board of claim 1, wherein said layer of semi-rigid material comprises UV adhesive.

12. The printed circuit board of claim 11, wherein the UV adhesive provides a limited degree of flexibility to prevent cracking and fracturing of the adhesive under stresses administered by automated postal equipment.

13. The printed circuit board of claim 1, wherein said integrated circuit area houses a plurality of electrical and electronic components in one portion thereof connected to a battery in another portion thereof.

14. The printed circuit board of claim 1, wherein the total weight of the printed circuit board does not exceed approximately 6.0 g.

15. The printed circuit board of claim 1, wherein the substrate has a core thickness of approximately 8 mils.

16. The printed circuit of claim 1, wherein a battery to power said printed circuit is provided adjacent said integrated circuit, said battery being connected to said imbedded antenna coil and said integrated circuit.