Battery pack, method for charging/discharging counting and method for setting residual capacity of the battery pack

• US 6,512,984 B1
• Filed: 03/03/2000
• Issued: 01/28/2003
• Est. Priority Date: 03/05/1999
• Status: Expired due to Term

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Sato, Hideyuki, Suzuki, Mamoru
• Primary Examiner(s): Hilten, John S.
• Assistant Examiner(s): Cherry, Stephen J
• Application Number:
  US09/517,886
• Time in Patent Office: 1,061 Days
• Field of Search: 702/63, 340/636, 340/637
• US Class Current: 702/63
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery pack and a residual battery capacity computing method. A correction coefficient associated with a temperature detected by a temperature detection unit is stored in the storage unit, the correction coefficient is read out and the residual battery capacity is computed based on the correction coefficient and the voltage detected by the voltage detection unit. If a correction coefficient associated with the detected temperature is not stored in the storage unit, a correction coefficient associated with a pre-set temperature ahead and at back of the detected temperature is read out from the storage unit to compute a correction coefficient associated with the detected temperature based on each read-out correction coefficient to compute the residual battery capacity based on the computed correction coefficient and the voltage detected by the voltage detection unit. If there is produced a temperature change in the battery cell, a correction coefficient can be acquired correctly in keeping with such change to enable the residual battery capacity to be computed accurately at all times.

Claims

1. A battery pack, comprising:

a chargeable/dischargeable battery cell operable to produce a voltage between a minimum voltage level and a maximum voltage level;

voltage detection means for detecting said voltage of said battery cell during charging/discharging; and

a counter including means for setting a plurality of battery voltage levels between said minimum voltage level and said maximum voltage level, said counter for counting a number of times that said voltage as detected by said voltage detection means passes through any two or more of said plurality of battery voltage levels during at least one of charging and discharging.

2. The battery pack according to claim 1, further comprising:

verifying means for verifying that a service life of said battery cell has come to an end when a number of counts by said counter has exceeded a maximum number of charging/discharging counts.

3. The battery pack according to claim 1, wherein said counter counts a number of times that said voltage as detected by said voltage detection means at least one of (i) increases through each of said plurality of battery voltage levels, and (ii) decreases through each of said plurality of battery voltage levels.

4. A method for counting charging/discharging cycles of a battery pack, comprising:

detecting a voltage produced by a chargeable/dischargeable battery cell;

setting a plurality of battery voltage levels between a minimum voltage level and a maximum voltage level of said battery cell; and

counting a number of times that said detected voltage passes through any two or more of said battery voltage levels during at least one of charging and discharging to obtain a count.

5. The method according to claim 4, wherein verification that a service life of said battery cell has come to an end is obtained when said count has exceeded a maximum number of counts.

6. The method according to claim 4, wherein said count is one of (i) increased when said detected voltage has passed through one of said battery voltage levels;

and (ii) decreased when said detected voltage ha passed through one of said battery voltage levels.

7. A battery pack, comprising:

a chargeable/dischargeable battery cell operable to produce a voltage between a minimum voltage level and a maximum voltage level;

voltage detection means for detecting said voltage of said battery cell during charging/discharging; and

storage means for storing a plurality of integrated residual battery capacity values representing magnitudes for charging to a pre-set proportion relative to full charging of said battery cell, each integrated residual battery capacity value corresponding to a pre-set number of charging/discharging cycles;

a counter including means for counting a number of times that said voltage passes through at least one of a plurality of battery voltage levels during charging/discharging to obtain a count, said plurality of battery voltage levels being between a minimum voltage level and a maximum voltage level; and

setting means for calculating a number of charging/discharging cycles from said count, and for setting an integrated residual battery capacity value for said battery cell by selecting one of said plurality of integrated residual battery capacity values stored in said storage means that corresponds to said charging/discharging cycles.

8. A method for setting a residual battery capacity of a battery pack, comprising:

detecting a voltage produced by a battery cell;

setting a plurality of battery voltage levels between a minimum voltage level and a maximum voltage level of said battery cell;

counting a number of times that said detected voltage passes through at least one of said battery voltage levels during at least one of charging and discharging to obtain a count, said plurality of batter voltage levels being between said minimum voltage level and said maximum voltage level;

calculating a number of charging/discharging cycles from said count; and

setting an integrated residual battery capacity value for said battery cell by selecting one of a plurality of stored integrated residual battery capacity values that corresponds to said charging/discharging cycles, said plurality of integrated residual battery capacity values representing when a chargeable/dischargeable battery cell has been charged to a pre-set proportion relative to full charging of said chargeable/dischargeable battery cell.

9. A battery pack, comprising:

at least one re-chargeable battery cell operable to produce a voltage between a minimum voltage level and a maximum voltage level;

a voltage detector operable to measure said voltage;

a processing unit operable to establish a plurality of voltage threshold levels between said minimum voltage level and said maximum voltage level and to compare said voltage against said voltage threshold levels; and

a counter operable to advance a count as said voltage substantially reaches any two or more of said voltage threshold levels.

10. The battery pack of claim 9, wherein said counter advances said count at least one of:

(i) only when said voltage falls substantially to each of said voltage threshold levels;

(ii) only when said voltage rises substantially to each of said voltage threshold levels; and

(iii) when said voltage rises or falls substantially to each of said voltage threshold levels.

11. The battery pack of claim 9, wherein said processing unit is further operable to compare said count against a maximum re-charging count, said comparison indicating that said at least one re-chargeable battery cell has substantially reached an end of service life when said count reaches said maximum re-charging count.

12. A battery pack, comprising:

at least one re-chargeable battery cell operable to produce a voltage between a minimum voltage level and a maximum voltage level;

a voltage detector operable to detect said voltage;

a processing unit operable to establish a plurality of voltage threshold levels between said minimum voltage level and said maximum voltage level and to compare said voltage against said at least one voltage threshold level; and

a counter operable to advance a count as said voltage substantially reaches any two or more of said voltage threshold levels,

said processing unit being further operable to establish an integrated residual battery capacity for said at least one re-chargeable battery cell as a function of said count.

13. The battery pack of claim 12, wherein said processing unit is operable to reduce said integrated residual battery capacity as a function of said count.

14. The battery pack of claim 13, wherein said processing unit is operable to reduce said integrated residual battery capacity as a function of a predetermined advance in said count.

15. The battery pack of claim 12, further comprising a temperature detector operable to measure a temperature of said re-chargeable battery cell, wherein said processing unit is operable to (i) establish a correction coefficient based on said temperature, and (ii) establish said integrated residual battery capacity for said at least one re-chargeable battery cell as a function of said count and said correction coefficient.

16. The battery pack of claim 15, further comprising a memory operable to store a plurality of correction coefficients associated with corresponding temperatures, wherein said processing unit is operable to interpolate a correction coefficient when one of said stored plurality of correction coefficients does not correspond with said measured temperature.

17. The battery pack of claim 16, wherein said processing unit is operable to produce a plurality of interpolated correction coefficients based on, and falling between, two of said plurality of stored correction coefficients.

18. The battery pack of claim 17, wherein said processing unit is operable to produce a further plurality of interpolated correction coefficients based on, and falling between, two of said plurality of interpolated correction coefficients.