Method of manufacturing liquid crystal display panel
First Claim
1. A method of manufacturing a liquid crystal display panel in which liquid crystal is held between a pair of panel substrates facing each other, on which an electrode is formed, comprising:
- a step for coating a sealing material on a plane of a least one of said panel substrates, on which the electrode is formed, with a predetermined coating pattern having a notch portion comprising a break between a first portion of said sealing material and a second portion of said sealing material;
a step for dropping the liquid crystal on said plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined dropping pattern;
a step for superposing both of said panel substrates upon another while sandwiching said sealing material and said liquid crystal between said both of said panel substrates; and
a step for pressing said both of said panel substrates against each other, wherein in said sealing material coating step, a notch width of said notch portion is set to a value so that said notch portion is blocked by said first portion of said sealing material and said second portion of said sealing material merging to block said break as a result of said both of said panel substrates being pressed against each other in said substrate pressing step.
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Abstract
Provided is a method of manufacturing a liquid crystal display panel of high quality without wasting liquid crystal material. In a step for pressing both of transparent glass substrates against each other, liquid crystal spreads and air bubbles are exhausted through notch portions. A sealing material is crushed before the liquid crystal reaches the notch portions, and the notch portions are blocked. Accordingly, a gap between the transparent glass substrates is sealed in a state where the liquid crystal is filled therein. Moreover, at the same time, both of the transparent glass substrates are compressively attached to each other with the sealing material interposed therebetween.
89 Citations
18 Claims
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1. A method of manufacturing a liquid crystal display panel in which liquid crystal is held between a pair of panel substrates facing each other, on which an electrode is formed, comprising:
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a step for coating a sealing material on a plane of a least one of said panel substrates, on which the electrode is formed, with a predetermined coating pattern having a notch portion comprising a break between a first portion of said sealing material and a second portion of said sealing material;
a step for dropping the liquid crystal on said plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined dropping pattern;
a step for superposing both of said panel substrates upon another while sandwiching said sealing material and said liquid crystal between said both of said panel substrates; and
a step for pressing said both of said panel substrates against each other, wherein in said sealing material coating step, a notch width of said notch portion is set to a value so that said notch portion is blocked by said first portion of said sealing material and said second portion of said sealing material merging to block said break as a result of said both of said panel substrates being pressed against each other in said substrate pressing step. - View Dependent Claims (2, 4, 6, 7, 8, 9, 10, 11, 12, 13)
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3. A method of manufacturing a liquid crystal display panel in which liquid crystal is held between a pair of panel substrates facing each other, on which an electrode is formed, comprising:
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a step for coating a sealing material on a plane of a least one of said panel substrates, on which the electrode is formed, with a predetermined coating pattern having a notch portion;
a step for dropping the liquid crystal on said plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined dropping pattern;
a step for superposing both of said panel substrates upon another while sandwiching said sealing material and said liquid crystal between said both of said panel substrates; and
a step for pressing said both of said panel substrates against each other, wherein in said sealing material coating step, a notch width of said notch portion is set to a value so that said notch portion is blocked after said both of said panel substrates are pressed against each other in said substrate pressing step, wherein in said sealing material coating step, said notch width of said notch portion is set to be equal to an increased amount of a width of said sealing material or less, which is obtained by subtracting a width of said sealing material when said sealing material is coated in the sealing material coating step from a width of said sealing material after said both of said panel substrates are pressed against each other in said substrate pressing step.
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5. A method of manufacturing a liquid crystal display panel in which liquid crystal is held between a pair of panel substrates facing each other, on which an electrode is formed, comprising:
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a step for coating a sealing material on a plane of a least one of said panel substrates, on which the electrode is formed, with a predetermined coating pattern having a notch portion;
a step for dropping the liquid crystal on said plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined dropping pattern;
a step for superposing both of said panel substrates upon another while sandwiching said sealing material and said liquid crystal between said both of said panel substrates; and
a step for pressing said both of said panel substrates against each other, wherein in said sealing material coating step, a notch width of said notch portion is set to a value so that said notch portion is blocked after said both of said panel substrates are pressed against each other in said substrate pressing step, wherein in said sealing material coating step, said notch width of said notch portion is set to be equal to an increased amount of a width of said sealing material or less, which is obtained by subtracting a width of said sealing material when said sealing material is coated in the sealing material coating step from a width of said sealing material after said both of said panel substrates are pressed against each other in said substrate pressing step, and wherein in said sealing material coating step, said notch width of said notch portion is set to approximately 0.75 times said increased amount of the width of said sealing material.
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14. A method of manufacturing a liquid crystal display panel in which liquid crystal is held between a pair of panel substrates facing each other, on which an electrode is formed, comprising:
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a step for coating a sealing material on a plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined coating pattern having a notch portion;
a step for dropping said liquid crystal on said plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined dropping pattern;
a step for superposing both of said panel substrates upon another while sandwiching said sealing material and said liquid crystal between said both of said panel substrates; and
a step for pressing said both of said panel substrates against each other, wherein in said sealing material coating step, said sealing material surrounding a display area and a small non-display area is coated outside said display area used for displaying, which is said plane of said panel substrate where said electrode is formed, so that said small non-display area which continues to said display area is formed and a notch portion is formed on an outer periphery of said small non-display area, said notch portion comprising a break between a first portion of said outer periphery and a second portion of said outer periphery, and in said substrate pressing step, an air bubble accommodation portion for accommodating residual gas is formed in said small non-display area after said panel substrates are superposed upon another. - View Dependent Claims (15, 16, 18)
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17. A method of manufacturing a liquid crystal display panel in which liquid crystal is held between a pair of panel substrates facing each other, on which an electrode is formed, comprising:
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a step for coating a sealing material on a plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined coating pattern having a notch portion;
a step for dropping said liquid crystal on said plane of at least one of said panel substrates, on which said electrode is formed, with a predetermined dropping pattern;
a step for superposing both of said panel substrates upon another while sandwiching said sealing material and said liquid crystal between said both of said panel substrates; and
a step for pressing said both of said panel substrates against each other, wherein in said sealing material coating step, said sealing material surrounding a display area and a small non-display area is coated outside said display area used for displaying, which is said plane of said panel substrate where said electrode is formed, so that said small non-display area which continues to said display area is formed and a notch portion is formed on an outer periphery of said small non-display area, and in said substrate pressing step, an air bubble accommodation portion for accommodating residual gas is formed in said small non-display area after said panel substrates are superposed upon another, wherein said notch width of said notch portion provided in said sealing material coating step is set to be equal to an increased amount of a width of said sealing material or less, which is obtained by subtracting a width of said sealing material when said sealing material is coated in said sealing material coating step from a width of said sealing material after said both of said panel substrates are pressed against each other in said substrate pressing step, and a notch width of said notch portion provided on a peripheral side of said small non-display area is set to a value smaller than a width of an opening between said display area and said small non-display area.
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Specification