Rearview mirror mounting assembly

• US 6,540,193 B1
• Filed: 12/23/1999
• Issued: 04/01/2003
• Est. Priority Date: 12/23/1999
• Status: Expired due to Fees

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: DeLine, Jonathan E.
• Primary Examiner(s): CHAN, KO HUNG
• Application Number:
  US09/470,791
• Time in Patent Office: 1,195 Days
• Field of Search: 248/481, 248/483, 248/484, 248/288.31, 248/288.51, 248/478, 359/871, 359/872, 359/873
• US Class Current: 248/481
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence

Abstract

A rearview mirror mounting assembly comprises a mounting arm which is pivotally secured to a mounting base and may be further pivotally attached to an accessory or an interior rearview mirror. The mounting arm comprises a ball receiving portion for receiving and pivotally engaging a ball member on the mounting base. The ball receiving portion tightly engages the ball member in response to a biasing force exerted on the ball receiving socket by a biasing member within the mounting arm. The biasing member is aligned and guided within the mounting arm via at least one confinement member, such as an annular guide portion, extending longitudinally within the arm and surrounding at least one substantially flat or planar surface, which the biasing member engages. Preferably, one of the surfaces is rigidly secured to the arm, thereby reducing potential vibration between the arm and the interior rearview mirror. Preferably, the arm comprises a ball-in and ball-out mounting arrangement which provides a double ball joint mount for the interior rearview mirror.

Claims

1. An interior rearview mirror system comprising:

a vehicle having an interior portion;

a mounting base adapted for mounting to said interior portion of said vehicle;

said interior portion of said vehicle comprising at least one of (a) a windshield portion, said windshield portion including a mirror mounting button, and (b) a header portion, said mounting base including a first ball member extending therefrom;

an interior rearview mirror body comprising a reflective element and a casing, said reflective element providing a rearward view of said vehicle when said vehicle is operated; and

a mounting arm pivotally securing said interior rearview mirror body to said mounting base, said mounting arm comprising a biasing member and a ball receiver, said ball receiver comprising a ball receiving portion for pivotally receiving said first ball member therein and a biasing member receiving portion for at least partially receiving said biasing member therein, said biasing member receiving portion being opposite said ball receiving portion, said biasing member receiving portion having an inner portion and an outer circumferential portion, said inner portion comprising a substantially continuous planar surface radially inwardly of said outer circumferential portion, said biasing member engaging said generally planar surface of said inner portion, said outer circumferential portion of said biasing member receiving portion comprising a circumferential guide wall extending longitudinally from and circumferentially around said generally planar surface, said circumferential guide wall being configured to maintain alignment of said biasing member with said ball receiver, said mounting arm further including a sleeve which at least partially encases said ball receiver and said biasing member.

2. The interior rearview mirror system of claim 1, wherein said ball receiver pivotally receives said ball member of said mounting base.

3. The interior rearview mirror system of claim 2, wherein said biasing member engages said biasing member receiving portion and biases said ball receiver toward said ball member to pivotally secure said ball member to said ball receiver.

4. The interior rearview mirror system of claim 3, wherein said circumferential guide wall extends within said sleeve at least partially along said biasing, member to align said biasing member within said sleeve.

5. The interior rearview mirror system of claim 4, wherein said circumferential guide wall comprises an annular ring.

6. The interior rearview mirror system of claim 5, wherein said substantially continuous planar surface is disposed at a base of said annular ring.

7. The interior rearview mirror system of claim 4, wherein said sleeve narrows at least one end, said at least one end corresponding to said ball receiver, said narrow end being operable to clamp said ball receiver about said ball member of said mounting base in response to said biasing member biasing said ball receiver toward said narrow end of said sleeve.

8. The interior rearview mirror system of claim 1, wherein said circumferential guide wall comprises an annular ring.

9. The interior rearview mirror system of claim 8, wherein said substantially continuous planar surface is disposed at a base of said annular ring.

10. The interior rearview mirror system of claim 1, wherein said mounting base is secured to said interior surface of said windshield of said vehicle.

11. The interior rearview mirror system of claim 10, wherein said mounting base is removably secured to said mirror mounting button attached to said interior surface of said windshield portion of said vehicle.

12. The interior rearview mirror system of claim 1, wherein said mounting base is secured to said header portion of said vehicle.

13. The interior rearview mirror system of claim 1, wherein said reflective element comprises an electrochromic reflective element.

14. The interior rearview mirror system of claim 1, wherein said biasing member comprises a coil spring.

15. The interior rearview mirror system of claim 1, wherein said interior rearview mirror body has a weight equal to at least approximately 300 grams.

16. The interior rearview mirror system of claim 1, wherein said mounting arm is pivotally secured to both said mounting base and said interior rearview mirror body.

17. The interior rearview mirror system of claim 16, wherein said mounting arm further comprises a second ball member at an end opposite said ball receiver, said second ball member being pivotally received by said casing of said interior rearview mirror body.

18. The interior rearview mirror system of claim 17, wherein said second ball member comprises a second biasing member receiving portion having a second inner portion and a second outer circumferential portion for maintaining alignment of said biasing member, said biasing member engaging said second inner portion.

19. The interior rearview mirror system of claim 18, wherein said second ball member is secured by an end of said sleeve having a narrowed opening.

20. The interior rearview mirror system of claim 19, wherein said second ball member is further secured by at least one dimple in said sleeve.

21. The interior rearview mirror system of claim 18, wherein said reflective element comprises a prismatic reflective element.

22. The interior rearview mirror system of claim 1, wherein said interior rearview mirror body has a weight equal to at least approximately 500 grams.

23. An interior rearview minor system comprising:

a vehicle having an interior portion;

a mounting base adapted for mounting to said interior portion of said vehicle;

said interior portion of said vehicle comprising at least one of (a) a windshield portion, said windshield portion including a mirror mounting button, and (b) a header portion, said mounting base comprising a first ball member extending therefrom;

an interior rearview mirror body comprising a casing and a reflective element, said reflective element providing a rearward view of said vehicle when said vehicle is being operated;

a mounting arm pivotally securing said interior rearview mirror body to said mounting base, said mounting arm comprising a first ball receiver at a first end for pivotally securing to said first ball member, a second ball member at a second end pivotally securing to said interior rearview mirror body, and a biasing member positioned between said first ball receiver and said second ball member, said first end being generally opposite said second end, said first ball receiver having a first ball receiving portion and a first biasing member receiving portion, said first biasing member receiving portion having a first inner portion and a first outer circumferential portion, said second ball member including a second biasing member receiving portion, said second biasing member receiving portion having a second inner portion and a second outer circumferential portion, said mounting arm further including a sleeve which at least partially encases said first ball receiver, said biasing member and said second ball member; and

wherein each end of opposite ends of said biasing member engages a respective one of said first and second inner portions, said first and second inner portions defining respective substantially continuous planar surfaces radially inwardly of said first and second outer circumferential portions, each of said first and second outer circumferential portions comprising a guide wall extending longitudinally from and circumferentially around a respective one of said first and second inner portions, said each end of said opposite ends of said biasing member being within said sleeve and engaged with a respective one of said first and second inner portions and aligned between said first ball receiver and said second ball member by a respective one of said guide walls of sad first and second biasing member receiving portions engaging at least a portion of an outer surface of said each end of said opposite ends of said biasing member.

24. The interior rearview mirror system of claim 23, wherein said guide wall of said first and second biasing member receiving portions comprise annular guide rings.

25. The interior rearview mirror system of claim 24, wherein said first and second substantially continuous planar surfaces is disposed at a base of a respective one of said annular guide rings.

26. The interior rearview mirror system of claim 23, wherein said reflective element comprises an electrochromic reflective element.

27. The interior rearview mirror system of claim 23, wherein said reflective element comprises a prismatic reflective element.

28. The interior rearview mirror system of claim 23, wherein said first ball receiver comprises an elastomeric material.

29. The interior rearview mirror system of claim 28, wherein said first ball member and said second ball member comprise aluminum.

30. The interior rearview mirror system of claim 23, wherein said biasing member comprises a coil spring.

31. The interior rearview mirror system of claim 23, wherein said interior rearview mirror body has a weight equal to at least approximately 300 grams.

32. The interior rearview mirror system of claim 23, wherein said interior rearview mirror body has a weight equal to at least approximately 500 grams.

33. The interior rearview mirror system of claim 23, wherein said mounting base is adapted to be mounted to said interior surface of said windshield of said vehicle.

34. The interior rearview mirror system of claim 23, wherein said mounting base is adapted to be mounted to said header portion of said vehicle.