Organic electro-luminescent display panel

• US 6,551,724 B2
• Filed: 12/28/2000
• Issued: 04/22/2003
• Est. Priority Date: 12/28/1999
• Status: Expired due to Term

• Current Assignee: Samsung Display Company Limited (Samsung Group)
• Original Assignee: NEC Corporation
• Inventors: Suzuki, Joji, Sakaguchi, Yoshikazu, Ishii, Ikuko, Ooishi, Mitsuma
• Primary Examiner(s): Kelly, Cynthia H.
• Assistant Examiner(s): GARRETT, DAWN L
• Application Number:
  US09/750,805
• Publication Number:
  US 20010046579A1
• Time in Patent Office: 845 Days
• Field of Search: 427/66, 428/690, 428/917, 428/68, 428/76, 428/192, 313/504, 313/512, 313/506, 257/98, 257/100, 156/67, 156/230, 156/235, 156/275.5, 156/291
• US Class Current: 428/690
• CPC Class Codes: H05B 33/04 Sealing arrangements , e.g. against humidity
• CPC Class Codes: H05B 33/10 Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
• CPC Class Codes: H10K 50/846 comprising getter material or desiccants
• CPC Class Codes: H10K 59/00 Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
• CPC Class Codes: H10K 59/8051 Anodes
• CPC Class Codes: H10K 59/8722 Peripheral sealing arrangements, e.g. adhesives, sealants
• CPC Class Codes: H10K 59/874 including getter material or desiccant
• CPC Class Codes: Y10S 428/917 Electroluminescent
• CPC Class Codes: Y10T 428/23 Sheet including cover or casing
• CPC Class Codes: Y10T 428/239 Complete cover or casing
• CPC Class Codes: Y10T 428/24777 Edge feature

Abstract

An organic electro-luminescent display panel and a method of manufacturing same are provided which are capable of reliably holding a hygroscopic agent in its sealing cap in a uniform and thin state and of being easily manufactured and of being configured to be of a thin-profile type, without sacrificing light-emitting characteristics and display contrast. The organic electro-luminescent display panel is constructed of a transparent insulating substrate, an organic electro-luminescent device formed on the transparent insulating substrate and a sealing cap to make up sealed space hermetically containing the organic electro-luminescent device in cooperation with the insulating substrate. The hygroscopic agent is enclosed hermetically in the sealed space and is of a powder or grain type, which is sandwiched between the sealing cap and an air-permeable sheet.

Claims

1. An organic electro-luminescent display panel comprising:

a transparent insulating substrate;

an organic electro-luminescent device formed on said transparent insulating substrate;

a sealing cap placed on said transparent insulating substrate to make up sealed space hermetically containing said organic electro-luminescent device;

a hygroscopic agent hermetically enclosed in said sealed space and disposed in a manner to be sandwiched between said sealing cap and an air-permeable sheet; and

a gluing agent layer for fixedly holding said hygroscopic agent, wherein said gluing agent layer holding said hygroscopic agent is mounted on an inside surface of at least one of said sealing cap and said air-permeable sheet.

2. The organic electro-luminescent display panel according to claim 1, wherein said hygroscopic agent is of a powder or grain type.

3. The organic electro-luminescent display panel according to claim 1, wherein said air-permeable sheet absorbs visible light.

4. The organic electro-luminescent display panel according to claim 3, wherein said air-permeable sheet is an ultraviolet-ray blocking sheet.

5. The organic electro-luminescent display panel according to claim 1, wherein said hygroscopic agent is stuck to said air-permeable sheet by a gluing agent layer sandwiched between said hygroscopic agent and said air-permeable sheet.

6. The organic electro-luminescent display panel according to claim 5, wherein said gluing agent layer is mounted on a lower surface of said air-permeable sheet being opposite to said sealing cap and wherein said hygroscopic agent is stuck to said air-permeable sheet in a region of said gluing agent layer inside an outer edge of said air-permeable sheet, said gluing agent layer being sandwiched between said hygroscopic agent and said air-permeable sheet while said air-permeable sheet is bonded to said sealing cap at a region of said gluing agent layer near the outer edge of said air-permeable sheet and sandwiched between said air-permeable sheet and said sealing cap.

14. The organic electro-luminescent display panel according to claim 5, wherein said hygroscopic agent is further stuck to said sealing cap by a gluing agent layer sandwiched between said hygroscopic agent and said sealing cap.

15. The organic electro-luminescent display panel according to claim 1, wherein said hygroscopic agent is in grain form.

16. The organic electro-luminescent display panel according to claim 15, wherein the diameter of the grains is between 10 micrometers and 200 micrometers.

17. The organic electro-luminescent display panel according to claim 1, wherein said hygroscopic agent is selected from the group consisting of diphosphorus pentaoxide, anhydrone, dehydrite, anhydrous calcium sulfate, anhydrous calcium sulfide, calcium hydroxide, anhydrous calcium chloride, calcium oxide, magnesium oxide, activated alumina, silica gel and charcoal.

18. The organic electro-luminescent display panel according to claim 1, wherein said gluing layer comprises an air-permeable glue selected from the group consisting of rubber, acrylic and silicone glues.

7. A method for manufacturing an organic electroluminescent display panel to produce said organic electroluminescent display panel provided with a transparent insulating substrate, an organic electro-luminescent device formed on said transparent insulating substrate and a sealing cap hermetically containing said organic electro-luminescent device to form sealed space enclosing hygroscopic agent in cooperation with said transparent insulating substrate, said method comprising:

a process of preparing an air-permeable sheet provided with a gluing agent layer covered with released paper on its surface;

a process of partitioning a region of said gluing agent layer into a first gluing agent region for sticking said hygroscopic agent in powder or grain form and second gluing agent region for bonding said air-permeable sheet to said sealing cap;

a process of peeling off a portion of said released paper covering said first gluing agent region to expose said first gluing agent region and sticking said hygroscopic agent in powder or grain form to exposed said first gluing agent region; and

a process of peeling off a remaining portion of said released paper to expose said second gluing agent region and bonding said air-permeable sheet with said hygroscopic agent being stuck to said sealing cap with exposed said second gluing agent region sandwiched between said air-permeable sheet and said sealing cap.

9. The method for manufacturing the organic electroluminescent display panel according to claim 7, wherein edge region of said gluing agent layer is used as said second gluing agent region and remaining region of said gluing agent layer other than said edge region is used as said first gluing agent region.

11. The method for manufacturing the organic electroluminescent display panel according to claim 7, wherein a demarcation line is provided by giving a break to said released paper covering said gluing agent layer to partition said region of said gluing agent layer into said first gluing agent region and said second gluing agent region.

12. The method for manufacturing the organic electroluminescent display panel according to claim 7, wherein, after said air-permeable sheet to which said hygroscopic agent in powder or grain form is stuck has been bonded to said sealing cap, said sealing cap is junctioned, in an atmosphere of inert gas, to said transparent insulating substrate by using an ultraviolet setting adhesive sandwiched between said sealing cap and said transparent insulating substrate.

8. A method for manufacturing an organic electroluminescent display panel to produce said organic electroluminescent display panel provided with a transparent insulating substrate, an organic electro-luminescent device formed on said transparent insulating substrate and a sealing cap hermetically containing said organic electro-luminescent device to form sealed space enclosing hygroscopic agent in cooperation with said transparent insulating substrate, said method comprising:

a process of preparing an air-permeable sheet with a gluing agent layer mounted on a surface of said air-permeable sheet;

a process of partitioning a region of said gluing agent layer into a first gluing agent region for sticking said hygroscopic agent in powder or grain form and second gluing agent region for bonding said air-permeable sheet to said sealing cap;

a process of holding a mold member to said second gluing agent region with said first gluing agent region being left exposed and sticking said hygroscopic agent on exposed said first gluing agent region to said first gluing agent region; and

a process of making said second gluing agent region exposed by removing said mold member and bonding said air-permeable sheet with said hygroscopic agent stuck to said sealing cap with exposed said second gluing agent region sandwiched between said air-permeable sheet and said sealing cap.

10. The method for manufacturing the organic electroluminescent display panel according to claim 8, wherein edge region of said gluing agent layer is used as said second gluing agent region and remaining region of said gluing agent layer other than said edge region is used as said first gluing agent region.

13. The method for manufacturing the organic electroluminescent display panel according to claim 8, wherein, after said air-permeable sheet to which said hygroscopic agent in powder or grain form is stuck has been bonded to said sealing cap, said sealing cap is junctioned, in an atmosphere of inert gas, to said transparent insulating substrate by using an ultraviolet setting adhesive sandwiched between said sealing cap and said transparent insulating substrate.