Hybrid connector and assembling method thereof

• US 6,558,045 B2
• Filed: 06/13/2001
• Issued: 05/06/2003
• Est. Priority Date: 07/03/2000
• Status: Expired due to Fees

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Yamaguchi, Noboru
• Primary Examiner(s): Feild, Lynn D.
• Assistant Examiner(s): HYEON, HAE M
• Application Number:
  US09/879,159
• Publication Number:
  US 20020001437A1
• Time in Patent Office: 692 Days
• Field of Search: 385/75, 385/53, 439/577
• US Class Current: 385/75
• CPC Class Codes: G02B 6/3817 containing optical and electrical conductors cables including electrical and optical conductors H01B11/22; G02B6/3816 takes precedence
• CPC Class Codes: G02B 6/3897 Connectors fixed to housings, casing, frames or circuit boards G02B6/44528 takes precedence
• CPC Class Codes: G02B 6/4201 Packages, e.g. shape, construction, internal or external details
• CPC Class Codes: G02B 6/421 the intermediate optical component consisting of a short length of fibre, e.g. fibre stub
• CPC Class Codes: G02B 6/4246 Bidirectionally operating package structures
• CPC Class Codes: G02B 6/4277 Protection against electromagnetic interference [EMI], e.g. shielding means shielding of electric apparatus H05K9/00, of instruments G12B17/00
• CPC Class Codes: G02B 6/4292 the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements
• CPC Class Codes: G02B 6/4293 hybrid electrical and optical connections for transmitting electrical and optical signals

Abstract

The hybrid connector (1) is completed through first to third assembling steps. The first assembling step inserts sleeves (7, 7) into cylindrical holders (19, 19) to an intermediate insertion state thereof. The second assembling step presses optical element modules (8, 9) against the sleeves (7,7), which consistently further inserts the sleeves (7, 7) into the cylindrical holders (19,19) so that the sleeves (7, 7) are completely received in the cylindrical holders (19, 19). Whereby the second assembling step simultaneously completely assembles the sleeves (7, 7) and the optical element modules (8, 9) into the connector. This provides an effective assembling work thereof. The third assembling step causes a shield case (10) to hold the optical element modules (8, 9), while the shield case 10 engages with the cylindrical holders 19, 19.

Claims

1. An assembling method of a plug-type hybrid connector integrally having an electrical connector portion and an optical connector portion, the optical connector portion including at least one optical element module having an optical element, a sleeve provided with an optical waveguide, a housing formed with a cylindrical holder, and a case for holding the optical element modules, the housing also accommodating the electrical connector portion, the method comprising:

a first assembling step for inserting the sleeve into the cylindrical holder until a part insertion state of the sleeve into the cylindrical holder is achieved,

a second assembling step for pressing the optical element module against an end surface of the sleeve so that the sleeve is further inserted into the cylindrical holder to become in a complete insertion state, and

a third assembling step for engaging the case with the cylindrical holder with the optical element module being held by the case so that the optical element module is secured at its final position.

2. The method set forth in claim 1, wherein the first assembling step includes that the sleeve is inserted into the cylindrical holder until the sleeve abuts against an end of a resilient protrusion formed in the cylindrical holder, and the second assembling step includes that the sleeve is further inserted into the cylindrical holder beyond the abutted end of the protrusion while the resilient protrusion is depressed by the sleeve.

3. The method set forth in claim 2, wherein the first assembling step moves the sleeve into the cylindrical holder to the end of the protrusion representing a first distance, while the second assembling step moves the sleeve into the cylindrical holder beyond said end of the protrusion representing a second distance, the second distance being smaller than the first distance.

4. A plug-type hybrid connector integrally having an electrical connector portion and an optical connector portion, the optical connector portion comprising at least one optical element module having an optical element, a sleeve provided with an optical waveguide, a housing formed with a cylindrical holder, and a case for holding the optical element modules, the housing also accommodating the electrical connector portion,

wherein the optical element module can push an end surface of the sleeve so that the sleeve is inserted into the cylindrical holder to become in a complete insertion state, and

the case can engage with the cylindrical holder with the optical element module being held by the case so that the optical element module is secured at its final position.

5. The hybrid connector set forth in claim 4, wherein the cylindrical holder has a resilient protrusion formed in the cylindrical holder, the sleeve abutting against the end of the resilient protrusion at a part insertion state of the sleeve into the cylindrical holder, the resilient protrusion being depressed by the sleeve to press-fit the sleeve at a complete insertion state of the sleeve into the cylindrical holder.

6. The hybrid connector set forth in claim 5, wherein the resilient protrusion is positioned such that its end defines a first distance to move the sleeve into the cylindrical holder for reaching the part insertion state, and said first distance is larger than a second distance the sleeve is moved into the cylindrical holder beyond the end of the protrusion for moving the sleeve from the part insertion state to the complete insertion state.