Electrochemical sensor for the specific detection of peroxyacetic acid in aqueous solutions using pulse amperometric methods

• US 6,558,529 B1
• Filed: 02/07/2000
• Issued: 05/06/2003
• Est. Priority Date: 02/07/2000
• Status: Expired due to Term

• Current Assignee: American Sterilizer Company (Steris Corporation)
• Original Assignee: Steris Corporation
• Inventors: Lewandowski, Jan J., Thomas, Karen L., DeSantis, Brian J., McVey, Iain F., Schindly, Brian E.
• Primary Examiner(s): Tung, T.
• Application Number:
  US09/499,421
• Time in Patent Office: 1,184 Days
• Field of Search: 205/775, 205/787, 204/400, 204/402, 204/412
• US Class Current: 205/787
• CPC Class Codes: G01N 27/4045 for gases other than oxygen
• CPC Class Codes: G01N 27/49 Systems involving the determination of the current at a single specific value, or small range of values, of applied voltage for producing selective measurement of one or more particular ionic species

Abstract

An electrochemical sensor (A, A′) is specific for the detection of peroxyacetic acid in a solution which also contains hydrogen peroxide. A potential is applied between a reference electrode (120, 120′) and a working electrode (118, 118′). A read voltage (FIG. 7) is selectively pulsed across a counter electrode (122, 122′) and the working electrode. The current flowing between the working electrode and the counter electrode is dependent on the peroxyacetic acid concentration in the solution (FIG. 6). By careful selection of the read voltage, the contribution of hydrogen peroxide to the current flow is virtually negligible. The sensor effectively measures peroxyacetic acid concentrations in the range generally employed in sterilization and disinfection baths (100-3000 ppm.).

Claims

1. A decontamination process comprising:

(a) circulating a decontaminant solution which includes peroxyacetic acid through a treatment vessel which contains items to be decontaminated;

(b) passing a sample of the decontaminant solution from the vessel into a chamber to contact a working electrode and a counter electrode;

(c) holding the sample in the chamber until it becomes quiescent;

(d) after step (c), applying a voltage to the working electrode at a selected voltage relative to a reference electrode, the voltage being selected such that an output current generated between the working electrode and the counter electrode is correlated to a concentration of the peroxyacetic acid in the sample and substantially independent of a concentration of at least one other oxidizing species in the sample; and

(e) measuring the current generated.

2. A decontamination process comprising:

(a) circulating a decontaminant solution which includes peroxyacetic acid and hydrogen peroxide through a treatment vessel which contains items to be decontaminated;

(b) passing a sample of the decontaminant solution containing peroxyacetic acid and hydrogen peroxide from the vessel into a chamber to contact a carbon working electrode and a counter electrode;

(c) applying a plurality of voltage pulses to the working electrode at a selected voltage relative to a reference electrode, the voltage being selected such that an output current generated is correlated to a concentration of the peroxyacetic acid in the sample and substantially independent of a concentration of hydrogen peroxide in the sample; and

(d) measuring the current generated.

3. The process of claim 2, further including, prior to step (c):

applying a conditioning pulse sequence to the working electrode, the conditioning pulse sequence including a negative voltage pulse and a positive voltage pulse.

4. The process of claim 2, further including prior to step (a):

circulating a preconditioning solution including buffers and wetting agents;

passing a sample of the preconditioning solution into the chamber; and

pulsing voltages between the working and counter electrodes which electrochemically remove residues from the working electrode.

5. The process of claim 2, further including, prior to step (c):

adjusting the temperature of the sample to a preselected temperature.

6. The process of claim 2, wherein step (b) includes:

flushing the chamber with the decontaminant solution.

7. The process of claim 2, wherein step (c) includes:

selecting the voltage in the diffusion limiting range.

8. The process of claim 2, wherein step (d) includes:

measuring the current generated at about ten to fifteen seconds after the start of a voltage pulse.

9. The process of claim 2, wherein step c) includes:

pulsing the voltage at a rate of about 25 pulses/second.

10. The process of claim 2, further including, after step (d):

signaling an indication of the current measured to a control system, which, in the event that the current measured is below a predetermined minimum level, conducts at least one of the following steps;

aborting the decontamination process;

extending the time of the decontamination process to compensate for the peroxyacetic acid concentration;

controlling the addition of additional peroxyacetic acid to the circulating decontaminant solution; and

providing a signal which indicates that the peroxyacetic acid concentration is below the predetermined minimum level.

11. A decontamination process comprising:

(a) circulating a decontaminant solution which includes peroxyacetic acid and hydrogen peroxide through a treatment vessel which contains items to be decontaminated;

(b) withdrawing a sample of the decontaminant solution containing peroxyacetic acid and hydrogen peroxide from the vessel and bringing it into contact with a working electrode and a counter electrode;

(c) bringing the sample to a quiescent state;

(d) pulsing a voltage of −

1.2 to −

1.6 volts, relative to a silver/silver chloride reference electrode, to the working electrode, the voltage being selected such that an output current generated is correlated directly to a concentration of the peroxyacetic acid in the sample and substantially independent of a concentration of hydrogen peroxide in the sample; and

(e) measuring the current generated.

12. A method of detecting a first oxidizing species in a solution which also contains a second oxidizing species, the method comprising:

disposing a carbon working electrode and a counter electrode in the solution to be tested;

pulsing a read voltage in the diffusion limiting range to the working electrode of from −

1.2 to −

1.6 volts so that the current flows between the working electrode and the counter electrode; and

detecting current flowing between the working electrode and the counter electrode, the read voltage being selected such that the current flowing is substantially dependent on a concentration of the first oxidizing species and substantially independent of a concentration of the second oxidizing species in the solution.

13. The method of claim 12, further including:

converting the detected current flow into an indication of the concentration of the first oxidizing species in the solution.

14. The method of claim 12, wherein the read voltage is selected such that a contribution of the first oxidizing species to the current flowing is at least ten times that of an equivalent concentration of the second oxidizing species.

15. The method of claim 12, further including:

detecting a temperature of the solution adjacent the electrodes; and

correcting the detected current flowing for a difference between the detected temperature and a preselected temperature.

16. The method of claim 12, further including:

increasing the first oxidizing species concentration in the solution when the concentration is below a preselected minimum level.

17. The method of claim 12, wherein the first oxidizing species is peroxyacetic acid and the second oxidizing species is hydrogen peroxide.

18. The method of claim 17, wherein the peroxyacetic acid concentration is in the range of 100 to 3000 ppm.

19. The method of claim 17, wherein the peroxyacetic acid concentration is determined in under one minute.

20. The method of claim 17, wherein pulsing the read voltage, and detecting current flowing are repeated at intervals of from about fifteen to thirty seconds.

21. The method of claim 12, further including:

adding an electrolyte to the sample of the solution to be tested.

22. A method of detecting a first oxidizing species in a solution which also contains a second oxidizing species, the method comprising:

disposing a working electrode formed from carbon and a counter electrode in the solution to be tested;

applying alternating 1 to 10 seconds voltage pulses of −

1.5 to −

2.5 volts and +2.0 to +3.5 volts between the working and counter electrodes;

pulsing a read voltage in the diffusion limiting range to the working electrode so that current flows between the working electrode and the counter electrode; and

detecting current flowing between the working electrode and the counter electrode, the read voltage being selected such that the current flowing is substantially dependent on a concentration of the first oxidizing species and substantially independent of a concentration of the second oxidizing species in the solution.

23. The method of claim 22, wherein the alternating voltage pulses are applied prior to the electrodes being disposed in the solution to be tested while the electrodes are disposed in a solution free of the oxidizing species.

24. The method of claim 23, wherein the alternating pulses are pulses +2.5 volts for 4 seconds and −

2.0 volts for 2 seconds.

25. A method of detecting a concentration of peroxyacetic acid in a solution of peroxyacetic acid, water, and hydrogen peroxide independently of a concentration of the hydrogen peroxide, the method comprising:

disposing a carbon working electrode which is substantially insensitive to hydrogen peroxide at a selected voltage and a counter electrode in a quiescent sample of the solution;

pulsing a read voltage in the diffusion limiting voltage range to the working electrode creating current pulses dependent on peroxyacetic acid concentration and substantially independent of hydrogen peroxide concentration to flow between the working and counter electrodes;

detecting the current pulses between the working and counter electrodes, which detected current directly corresponds to the peroxyacetic acid concentration.