Low profile infusion set

• US 6,572,586 B1
• Filed: 07/25/2000
• Issued: 06/03/2003
• Est. Priority Date: 07/25/2000
• Status: Expired due to Term

• Current Assignee: LifeScan IP Holdings, LLC
• Original Assignee: Animas Corporation (Johnson & Johnson)
• Inventors: Wojcik, Steven E.
• Primary Examiner(s): Casler, Brian L.
• Assistant Examiner(s): Thanh, LoAn H.
• Application Number:
  US09/625,245
• Time in Patent Office: 1,043 Days
• Field of Search: 604/93.01, 604/115-116, 604/164-1-1, 604/164.04, 604/164.07, 604/165-1-1, 604/165.03, 604/167-1-1, 604/167.06, 604/171, 604/174, 604/177, 604/180, 604/256, 604/264, 604/272, 128/DIG.6, 128/DIG.26
• US Class Current: 604/165.01
• CPC Class Codes: A61M 2005/1587 suitable for being connected to an infusion line after insertion into a patient
• CPC Class Codes: A61M 2025/024 having a clip or clamp system
• CPC Class Codes: A61M 2025/026 where the straps are releasably secured, e.g. by hook and loop-type fastening devices
• CPC Class Codes: A61M 2025/028 having a mainly rigid support structure
• CPC Class Codes: A61M 25/0097 characterised by the hub connectors A61M39/10
• CPC Class Codes: A61M 25/02 Holding devices, e.g. on the body
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0612 Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: Y10S 128/06 Intravenous injection support

Abstract

An infusion set for administration of fluid to a subcutaneous layer includes a cannula housing adapted for mounting onto a patient'"'"'s skin and a needle housing for connection to the cannula housing. The needle housing has a pair of flexible sidewalls and a resilient band connected to the sidewalls. The resilient band is lockably engageable with the cannula housing to thereby secure the housings together, and is releasable from the cannula housing when the sidewalls are pressed toward each other to deform the resilient band. A hollow needle extends out of a main body of the needle housing for delivering fluid to the cannula from a fluid source. The walls of the needle housing extend beyond a distal end of the hollow needle to prevent needle contact with contaminated surfaces and inadvertent injury.

Claims

1. An infusion set, comprising:

a cannula housing adapted for mounting onto a person'"'"'s skin, said cannula housing having a locking element positioned thereon;

the cannula housing being adapted for connection to a cannula extending therefrom;

a needle housing adapted for connection to the cannula housing, the needle housing having at least a first flexible sidewall and a resilient band connected to the sidewall for deformation upon deflection of the sidewall, the resilient band being lockably engageable with the locking element to thereby secure the housings together, the resilient band being releasable from the locking element upon deflection of the sidewall to thereby deform the resilient band out of locking engagement with the locking element; and

a hollow needle connected to the needle housing for delivering fluid to the cannula from a fluid source.

2. An infusion set according to claim 1, wherein the needle housing further comprises a second sidewall spaced from the first sidewall, with the resilient band extending between and connected to the first and second sidewalls, such that depression of the first and second side walls toward each other causes the resilient band to deform out of locking engagement with the locking element to thereby disconnect the housings.

3. An infusion set according to claim 2, wherein the first and second sidewalls taper toward the resilient band.

4. An infusion set according to claim 1, wherein the locking element comprises a protrusion formed on an upper surface of the cannula housing for engaging the resilient band.

5. An infusion set according to claim 4, wherein the locking element further comprises a groove formed in the upper surface of the cannula housing adjacent the protrusion, the groove being sized to receive the resilient band.

6. An infusion set according to claim 1, and further comprising:

a ferrule mounted in the cannula housing such that a cannula can be connected to a forward end of the ferrule; and

a septum connected at a rearward end of the ferrule to seal the ferrule against ingress and egress of fluid when the housings are disconnected, the hollow needle extending through the septum and into the ferrule when the housings are connected.

7. An infusion set according to claim 6, and further comprising at least one alignment groove formed on one of the housings and at least one guide rail formed on the other housing, the alignment groove and guide rail being engageable during sliding movement of the housings to thereby center the hollow needle relative to the septum and ferrule during connection of the housings.

8. An infusion set according to claim 6, wherein a barb is formed on the forward end of the ferrule and a connection end of the cannula is in sealing engagement with the barb.

9. An infusion set according to claim 8, wherein the cannula housing includes a bore through which a cannula can extend.

10. An infusion set according to claim 9, wherein the septum is constructed of a resilient material that biases the connection end of the cannula into sealing engagement with an edge of the bore.

11. An infusion set according to claim 6, and further comprising a septum retainer mounted between the cannula housing and the septum.

12. An infusion set, comprising:

a cannula housing adapted for mounting onto a person'"'"'s skin, said cannula housing having a locking element positioned thereon;

the cannula housing being adapted for connection to a cannula extending a therefrom;

a needle housing adapted for connection to the cannula housing, the needle housing having at least a first flexible sidewall and a resilient band connected to the sidewall for deformation upon deflection of the sidewall, the resilient band being lockably engageable with the locking element to thereby secure the housings together, the resilient band being releasable from the locking element upon deflection of the sidewall to thereby deform the resilient band out of locking engagement with the locking element; and

a hollow needle connected to the needle housing for delivering fluid to the cannula from a fluid source;

wherein the resilient sidewall extends beyond a distal end of the hollow needle to thereby prevent the needle from touching a contaminated surface.

13. An infusion set, comprising:

a cannula housing adapted for mounting onto a person'"'"'s skin, said cannula housing having a locking element positioned thereon;

the cannula housing being adapted for connection to a cannula extending therefrom;

a needle housing adapted for connection to the cannula housing, the needle housing having at least a first flexible sidewall and a resilient band connected to the sidewall for deformation upon deflection of the sidewall, the resilient band being lockably engageable with the locking element to thereby secure the housings together, the resilient band being releasable from the locking element upon deflection of the sidewall to thereby deform the resilient band out of locking engagement with the locking element; and

a hollow needle connected to the needle housing for delivering fluid to the cannula from a fluid source;

wherein the resilient sidewall extends beyond a distal end of the hollow needle to thereby prevent the needle from touching a contaminated surface; and

wherein the needle housing further comprises an upper wall that extends beyond a distal end of the hollow needle.

14. An infusion set, comprising:

a cannula housing adapted for mounting onto a patient'"'"'s skin;

a hollow needle for delivering fluid to the cannula from a fluid source; and

a needle housing adapted for connection to the cannula housing, the needle housing having a main body for holding the hollow needle such that a distal end of the hollow needle extends beyond the main body, the needle housing further having first and second sidewalls and an upper wall extending from the main body beyond a distal end of the hollow needle to thereby prevent inadvertent contact of the hollow needle with contaminated surfaces when the needle housing is separated from the cannula housing.

15. An infusion set according to claim 14, wherein the sidewalls are flexible, and further comprising a resilient band extending between and connected to the sidewalls for deformation upon deflection of the sidewalls toward each other, the resilient band being lockably engageable with the cannula housing to thereby secure the housings together, the resilient band being releasable from the cannula housing upon deflection of the sidewalls to thereby deform the resilient band out of locking engagement with the cannula housing.

16. An infusion set according to claim 15, and further comprising a groove formed in the upper surface of the cannula housing, the groove being sized to receive the resilient band.

17. An infusion set according to claim 16, and further comprising a locking protrusion formed on an upper surface of the cannula housing adjacent the groove for engaging the resilient band.

18. An infusion set according to claim 15, wherein the sidewalls taper toward the resilient band.

19. An infusion set according to claim 14, and further comprising:

a ferrule mounted in the cannula housing such that a cannula can be connected to a forward end of the ferrule; and

a septum connected at a rearward end of the ferrule to seal the ferrule against ingress and egress of fluid when the housings are disconnected, the hollow needle extending through the septum and into the ferrule when the housings are connected.

20. An infusion set according to claim 19, and further comprising at least one alignment groove formed on one of the housings and at least one guide rail formed on the other housing, the alignment groove and guide rail being engageable during sliding movement of the housings to thereby center the hollow needle relative to the septum and ferrule during connection of the housings.

21. An infusion set according to claim 19, wherein a barb is formed on the forward end of the ferrule for connection to the connection end of a cannula in sealing engagement with the barb.

22. An infusion set according to claim 21, wherein the cannula housing includes a bore through which the cannula extends.

23. An infusion set according to claim 21, wherein the septum is constructed of a resilient material that biases the connection end of the cannula into sealing engagement with an edge of the bore.

24. An infusion set according to claim 19, and further comprising a septum retainer mounted between the cannula housing and the septum.