Method of testing a lead battery for the purpose of charging it under optimal conditions

• US 6,577,107 B2
• Filed: 08/17/2001
• Issued: 06/10/2003
• Est. Priority Date: 08/17/2000
• Status: Active Grant

• Current Assignee: Hawker Corporation
• Original Assignee: Hawker Corporation
• Inventors: Kechmire, Mohamed
• Primary Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US09/931,246
• Publication Number:
  US 20020030495A1
• Time in Patent Office: 662 Days
• Field of Search: 320/139, 320/136, 320/134, 324/432, 324/426, 324/430
• US Class Current: 320/139
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]

Abstract

Method of testing a lead battery for the purpose of charging it under optimal conditions, characterized in that it consists in testing the lead battery for the purpose of obtaining information relating to its condition by applying a test current and/or pulse thereto and by increasing the voltage at the battery terminals.

Claims

1. A method of testing a lead battery for the purpose of charging it under optimal conditions, wherein it consists in testing the lead battery for the purpose of obtaining information relating to its condition by applying a test current thereto and by increasing the voltage at the battery terminals, and wherein the method comprises a step of controlling the current by generating a variable-frequency function intended to produce a test cycle comprising the production of a current which increases up to a reference value chosen according to the capacity of the battery, which is held for a specific time defined by the capacity of the battery and which decreases such that there is significant excitation of the battery until a voltage close to its degassing voltage or greater than this voltage is obtained.

2. The method according to claim 1, wherein at the start of each measurement pulse, when the current delivered to the battery becomes equal to zero, the battery voltage is increased from this voltage called the battery relaxation voltage, the correspondence with different charge levels is established using a table pre-established following several tests and information concerning the effective charge level of the battery is thus obtained.

3. The method as claimed in claim 1, which comprises a step of calculating the percentage of charge making it possible to estimate the current to be injected at each period of controlling the control voltage during a first charging step.

4. The method as claimed in claim 3, wherein the control of the current varies according to the capacity of the battery to be charged and its percentage of charge.

5. A method for charging a lead battery, comprising establishing a first current control period during which a charging current is adjusted to the charge acceptance and the state of charge of the battery, and performing a test on said battery according to the method of claim 1.

6. The method as claimed in claim 5 wherein the first current control period consists of adjusting the charging current such that the increasing of the voltage is performed in steps of different values and of fixed duration.

7. The method as claimed in claim 6 which is applied to an immobilized electrolyte battery.

8. The method as claimed in claim 7, further comprising the steps of establishing a voltage control period and establishing a second current control period.

9. A device for testing a lead battery, which comprises a device for controlling the current comprising a variable-frequency generator (1, 2, 4) intended to produce a test cycle comprising the production of a current which increases up to a reference value chosen according to the capacity of the battery (10), then is held for a specific time defined by the capacity of the battery and decreases in such a way that there is significant excitation of the battery until a voltage close to its degassing voltage or greater than this voltage is obtained.

10. The device as claimed in claim 9, which comprises a generator of current (A) then of voltage (B) with a large dynamic output range.

11. The device as claimed in claim 10, wherein the current generator (4, A) delivers a current of variable slope according to the capacity of the battery.

12. The device according to claim 9, which comprises a system (1) driving the charger which calculates the slope of the current at each measurement pulse and determines whether the maximum has been reached, resulting in 100% charge.

13. A device for charging a lead battery comprising means for determining a current, voltage-generator means and which further comprises a device for testing as claimed in claim 9.

14. The device as claimed in claim 13 wherein the voltage-generator means delivers a current such that the increasing of the voltage is set by steps of different values and of fixed duration.