Control apparatus for hybrid vehicle

• US 6,583,592 B2
• Filed: 08/03/2001
• Issued: 06/24/2003
• Est. Priority Date: 08/04/2000
• Status: Active Grant

• Current Assignee: Suzuki Motor Corporation
• Original Assignee: Suzuki Motor Corporation
• Inventors: Morimoto, Kazuhiko, Omata, Yoshiaki
• Primary Examiner(s): Nappi, Robert E.
• Assistant Examiner(s): SMITH, TYRONE W
• Application Number:
  US09/921,494
• Publication Number:
  US 20020014869A1
• Time in Patent Office: 690 Days
• Field of Search: 318/139, 318/143, 318/146, 318/157, 180/65.1, 180/65.2, 180/65.3, 180/65.4, 320/104, 320/123, 320/127, 320/128, 320/130, 320/132, 290/40
• US Class Current: 318/139
• CPC Class Codes: B60L 2260/56 Temperature prediction, e.g. for pre-cooling
• CPC Class Codes: B60L 58/10 for monitoring or controlling batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A control apparatus enhances charge and discharge performance of a main battery in a low temperature environment, extends the life of the main battery and improves the reliability of the whole system. The control apparatus is for a hybrid vehicle having an engine and an electric motor disposed therein. The electric motor has both driving and power-generating functions to directly connect to the engine mounted on the hybrid vehicle. The vehicle includes a main battery which supplies driving electric power to the electric motor and is charged by generated electric power from the electric motor. The vehicle includes a temperature sensor for detecting a temperature of the main battery. A controller controls to prohibit power-generation driving of the electric motor when a main battery temperature detected by the temperature sensor is under a set temperature, when the electric motor is operating in a power-generation driving mode, when an open-circuit voltage value of the main battery exceeds a set voltage value, and when a generated electric power value of the electric motor is less than a set electric power.

Claims

1. A control apparatus for a hybrid vehicle having an engine and an electric motor disposed therein, the electric motor having both driving and power-generating functions and being directly connected to the engine mounted on the hybrid vehicle, comprising:

a main battery which supplies driving electric power to said electric motor and is charged by generated electric power from said electric motor;

a temperature sensor for detecting a temperature of the main battery; and

a controller that controls to prohibit power-generation driving by said electric motor, wherein

     1) when the main battery temperature detected by said temperature sensor is less than a set temperature,

     2) when said electric motor is power-generation driving to charge said main battery, and

     3) when an open-circuit voltage value of said main battery exceeds a set voltage value, then a power-generation torque order value is reduced gradually, and then, when a generated electric power value of said electric motor is less than a set electric power value, said controller controls to prohibit power-generation driving of said electric motor.

2. The control apparatus for a hybrid vehicle as defined in claim 1, wherein said controller controls to cancel the power-generation driving prohibition of said electric motor when the open-circuit voltage value of said main battery becomes less than a canceling voltage value, said canceling voltage value being less than the set voltage value, during the power-generation driving prohibition of said electric motor.

3. The control apparatus for a hybrid vehicle as defined in claim 1, wherein said controller sets a set predetermined time period for a continuation time of the power-generation driving prohibition of said electric motor, and when the open-circuit voltage value of said main battery becomes less than a canceling voltage value that is less than the set voltage value within the set predetermined time period, then after the set predetermined time period passes, said controller controls to cancel the power-generation driving prohibition of said electric motor, and meanwhile, when the open-circuit voltage value of said main battery does not become less than the canceling voltage value within said set predetermined time period, then after the open-circuit voltage value has become less than the canceling voltage value, said controller controls to cancel the power-generation driving prohibition of said electric motor.

5. The control apparatus for a hybrid vehicle as defined in claim 1, wherein said controller controls to cancel the power-generation driving prohibition and to return to usual control mode when a driving order for said electric motor to provide power to the engine issues during the power-generation driving prohibition of said electric motor.

6. The control apparatus for a hybrid vehicle as defined in claim 2, wherein said controller controls to cancel the power-generation driving prohibition and to return to usual control mode when a driving order for said electric motor to provide power to the engine issues during the power-generation driving prohibition of said electric motor.

7. The control apparatus for a hybrid vehicle as defined in claim 3, wherein said controller controls to cancel the power-generation driving prohibition and to return to usual control mode when a driving order for said electric motor to provide power to the engine issues during the power-generation driving prohibition of said electric motor.

4. A control apparatus for a hybrid vehicle having an engine and an electric motor disposed therein, the electric motor having both driving and power-generating functions and being directly connected to the engine mounted on the hybrid vehicle, comprising:

a main battery which supplies driving electric power to said electric motor and is charged by generated electric power from power-generation driving of said electric motor;

a temperature sensor for detecting a temperature of the main battery; and

a controller that controls to prohibit power-generation driving of said electric motor to charge said main battery when the main battery temperature detected by said temperature sensor is less than a set temperature, when said electric motor is power-generation driving to charge said main battery, when an open-circuit voltage value of said main battery exceeds a set voltage value, and then, when a generated electric power value of said electric motor is less than a set electric power value, wherein said controller sets both first and second predetermined set time periods for a continuation time of the power-generation driving prohibition of said electric motor, and when the open-circuit voltage value of said main battery becomes less than the canceling voltage value that is lower than the set voltage value within the first set time period during the power-generation driving prohibition of said electric motor, then said controller controls to cancel the power-generation driving prohibition of said electric motor, and when an open-circuit voltage value of said main battery becomes less than a canceling voltage value within the second set time period that is longer than the first set time period, then after said second set time period passes, said controller controls to cancel the power-generation driving prohibition of said electric motor, meanwhile, when the open-circuit voltage value of said main battery does not become less than the canceling voltage value within the second set time period, then after the open-circuit voltage value has become less than the canceling voltage value, said controller controls to cancel the power-generation driving prohibition of said electric motor.

8. The control apparatus for a hybrid vehicle as defined in claim 4, wherein said controller controls to cancel the power-generation driving prohibition and to return to usual control mode when a driving order for said electric motor to provide power to the engine issues during the power-generation driving prohibition of said electric motor before the second set time period.

9. A hybrid vehicle comprising:

an engine;

an electric motor directly connected to the engine, the electric motor having both driving and power generating functions;

a main battery that supplies driving electric power to and is charged by generated electric power from said electric motor;

a temperature sensor for detecting a temperature of said main battery;

a controller that provides a power generation prohibition preventing said electric motor from charging said main battery when;

     1) the main battery temperature is less than a set temperature;

     2) said electric motor is power generating to charge said main battery;

     3) a measured open-circuit voltage value of said main battery is greater than a set open-circuit voltage value; and

     4) an electric power value generated by said electric motor is less than a set electric power value.

10. The hybrid vehicle of claim 9, wherein said controller cancels the power generation prohibition when the measured open-circuit voltage value is less than a canceling voltage value, the canceling voltage value being less than the set open-circuit voltage value.

11. The hybrid vehicle of claim 9, wherein said controller sets a predetermined time period for a continuation of the power generation prohibition of said electric motor, the power generation prohibition continuing for the predetermined time period unless a drive order requesting the electric motor to drive the hybrid vehicle is received.

12. The hybrid vehicle of claim 11, wherein after the predetermined time period, said controller cancels the power generation prohibition when the measured open-circuit voltage value of the battery is less than a canceling voltage value.

13. The hybrid vehicle of claim 9, wherein said controller sets first and second predetermined time periods for a continuation of the power generation prohibition of said electric motor, the power generation prohibition continuing for the first predetermined time period unless a drive order requesting the electric motor to drive the hybrid vehicle is received or the measured open-circuit voltage value of the battery is less than a canceling voltage value.

14. The hybrid vehicle of claim 13, wherein after the first predetermined time period, the power generation prohibition of said electric motor continues for the second predetermined time period.

15. The hybrid vehicle of claim 14, wherein after the second predetermined time period, the power generation prohibition of said electric motor continues until the measured open-circuit voltage value of the battery is less than the canceling voltage value.

16. The hybrid vehicle of claim 9, wherein said engine comprises an internal combustion engine.

17. The hybrid vehicle of claim 10, wherein said engine comprises an internal combustion engine.