Fluid flow control valve

• US 6,601,609 B2
• Filed: 06/01/2001
• Issued: 08/05/2003
• Est. Priority Date: 06/01/2001
• Status: Expired due to Term

• Current Assignee: HO Underwater Acquisition LLC, Two Forty Deuce Corporation
• Original Assignee: Shane S. Taylor
• Inventors: Taylor, Shane S.
• Primary Examiner(s): RIVELL, JOHN A
• Application Number:
  US09/872,130
• Publication Number:
  US 20020179154A1
• Time in Patent Office: 795 Days
• Field of Search: 137/536, 137/538, 137/539, 137/540, 137/549, 137/550, 137/614.2, 128/202.27, 128/205.22, 128/205.24
• US Class Current: 137/614.2
• CPC Class Codes: A62B 9/02 Valves non-return valves mounted in breathing masks or helmets A62B18/10
• CPC Class Codes: B63C 11/2209 First-stage regulators B63C11/2245 takes precedence
• CPC Class Codes: B63C 11/2227 Second-stage regulators B63C11/2245 takes precedence
• CPC Class Codes: F16K 1/303 with a valve member, e.g. stem or shaft, passing through the seat
• CPC Class Codes: F16K 1/307 Additional means used in combination with the main valve
• CPC Class Codes: F16K 1/308 Connecting means
• CPC Class Codes: F16K 15/02 with guided rigid valve members
• CPC Class Codes: F16K 15/026 the valve member being a movable body around which the medium flows when the valve is open
• CPC Class Codes: F16K 15/033 spring-loaded
• CPC Class Codes: F16K 15/044 spring-loaded
• CPC Class Codes: F16K 15/063 the valve being loaded by a spring
• CPC Class Codes: F16K 15/18 with actuating mechanism; Combined check valves and actuated valves
• CPC Class Codes: F16K 15/182 with actuating mechanism
• CPC Class Codes: G05D 7/0133 within the flow-path
• CPC Class Codes: Y10T 137/7795 Multi-stage
• CPC Class Codes: Y10T 137/7837 Direct response valves [i.e., check valve type]
• CPC Class Codes: Y10T 137/7929 Spring coaxial with valve
• CPC Class Codes: Y10T 137/7931 Spring in inlet
• CPC Class Codes: Y10T 137/88054 Direct response normally closed valve limits direction of flow

Abstract

A fluid flow control valve is disclosed. This valve includes a housing which defines a central passageway having fluid inlet and fluid outlet openings. A pressure responsive element is disposed within the passageway for selectively opening and closing the inlet opening to fluid flow in response to fluid pressure exerted thereon at the inlet opening. A mechanism is provided within the passageway for exerting a bias force against the pressure responsive element which is sufficient to close the inlet opening to fluid flow absent a pre-established level of fluid pressure exerted on the pressure responsive element. A fluid filter element is also disposed within the passageway; and a retainer device is positioned for removably securing the filter element within the passageway.

Claims

1. An inlet valve for a gas pressure regulator to couple the regulator to a source of pressurized gas, said valve comprising:

a housing defining a central duct with gas inlet and outlet openings defined at opposite ends thereof, said housing having an attachment portion disposed at said gas inlet opening adapted for engagement with a source of pressurized gas;

a pressure responsive element mounted within said duct proximate said gas inlet opening and adapted for movement between a first position for sealing said duct to prevent gas from entering said inlet opening, and a second position for opening said duct to permit gas to enter said inlet opening and pass through said duct;

a mechanism disposed in said duct for exerting a preselected bias force against said pressure responsive element to maintain said pressure responsive element at said first position in the absence of gas pressure from outside said housing at said gas inlet opening in excess of said preselected bias force;

a gas filter member disposed in said duct downstream from said pressure responsive element; and

a retainer element for removably securing said filter, said bias force exerting mechanism, and said pressure responsive element all within said duct;

wherein said source of pressurized gas is a gas hose, and said pressure regulator is a second stage regulator adapted to selectively engage a gas outlet portion of the gas hose delivering breathable gas of an intermediate gas pressure for use as an alternate gas source in a SCUBA system, said valve housing attachment portion comprising a quick connect element associated with said gas inlet opening for attachment to said intermediate gas pressure hose, said housing further including a threaded member for attaching said valve housing gas outlet opening to the second stage regulator.

2. In a regulator device for reducing the gas pressure of a source of pressurized breathable gas in a self-contained underwater breathing apparatus to a useable level when delivered to an underwater diver using said apparatus, the regulator device including a regulator housing, a gas inlet mechanism including a gas inlet valve for the regulator housing, pressure-sensing means for reducing gas pressure within the regulator housing at variable water depths, and an outlet mechanism for delivering breathable gas at a pressure level less than the pressure level of said gas at the gas inlet mechanism, the improvement wherein said gas inlet valve comprises:

a valve housing defining a tubular interior duct having gas inlet and gas outlet apertures at opposite ends thereof;

a gas flow control element positioned within said duct for movement between a first position to seal said gas inlet aperture to prevent entrance of gas and any other fluid into said duct, and a second position to open said gas inlet aperture to the flow of pressurized gas therethrough into said duct, said control element moving in a reciprocal manner within said tubular duct between said first and second positions;

a resilient member mounted in said duct in operative relation with said gas flow control element to create a bias force to regulate the movement of said gas flow control element between said first and second positions, the bias force created by said resilient member maintaining said gas flow control element at said first position absent sufficient pressure of breathable gas from said source at said inlet aperture to overcome the bias force of said resilient member, and

a retainer member for removably securing said gas flow control element and said resilient member within said tubular duct;

wherein said regulator device comprises a second stage regulator for use as an alternate gas source in a SCUBA system with said source of pressurized breathable gas comprising the gas outlet portion of a gas hose delivering breathable gas of an intermediate gas pressure, and wherein said gas inlet valve housing further comprises an attachment portion in the form of a quick connect element associated with said gas inlet aperture for attachment to said intermediate gas pressure hose, and a threaded member for attaching said valve housing gas outlet aperture to said second stage regulator.

3. In a regulator device for reducing the gas pressure of a source of pressurized breathable gas in a self-contained underwater breathing apparatus to a useable level when delivered to an underwater diver using said apparatus, the regulator device including a regulator housing, a gas inlet mechanism including a gas inlet valve for the regulator housing, pressure-sensing means for reducing gas pressure within the regulator housing at variable water depths, and an outlet mechanism for delivering breathable gas at a pressure level less than the pressure level of said gas at the gas inlet mechanism, the improvement wherein said gas inlet valve comprises:

a valve housing defining a tubular interior duct having gas inlet and gas outlet apertures at opposite ends thereof;

a gas flow control element positioned within said duct for movement between a first position to seal said gas inlet aperture to prevent entrance of gas and any other fluid into said duct, and a second position to open said gas inlet aperture to the flow of pressurized gas therethrough into said duct, said control element moving in a reciprocal manner within said tubular duct between said first and second positions;

a resilient member mounted in said duct in operative relation with said gas flow control element to create a bias force to regulate the movement of said gas flow control element between said first and second positions, the bias force created by said resilient member maintaining said gas flow control element at said first position absent sufficient pressure of breathable gas from said source at said inlet aperture to overcome the bias force of said resilient member, and

a retainer member for removably securing said gas flow control element and said resilient member within said tubular duct;

wherein said regulator device is a second stage regulator for use as an alternate gas source in a SCUBA system adapted to selectively engage a gas outlet portion of a gas hose delivering breathable gas of an intermediate gas pressure, said valve housing including an attachment portion comprising a quick connect element associated with said gas inlet aperture for attachment to said intermediate gas pressure hose, and a threaded member for attaching said valve housing gas outlet aperture to the second stage regulator.

4. A one-way inlet valve for a second stage regulator for use as an alternate gas source in a SCUBA system adapted to selectively engage a gas outlet portion of a gas hose delivering breathable gas of an intermediate gas pressure, said valve comprising:

a housing defining a central duct with gas inlet and outlet apertures defined at opposite ends thereof, said housing having an attachment portion comprising a quick connect element associated with from said gas inlet aperture for attachment to said intermediate gas pressure hose, and a threaded member for attaching said valve housing gas outlet aperture to the second stage regulator;

a pressure responsive element mounted within said duct proximate said gas inlet opening and adapted for movement between a first position for sealing said duct to prevent gas from entering said inlet opening, and a second position for opening said duct to permit gas to enter said inlet opening and pass through said duct;

a mechanism disposed in said duct for exerting a preselected bias force against said pressure responsive element to maintain said pressure responsive element at said first position in the absence of gas pressure from said intermediate pressure gas hose at said gas inlet opening in excess of said preselected bias force;

a gas filter member disposed in said duct downstream from said pressure responsive element; and

a retainer element for removably securing said filter, said bias force exerting mechanism, and said pressure responsive element all within said duct.

5. A filter assembly for use with a regulator device, said filter assembly comprising:

a housing defining an internal passageway having a gas inlet opening near an upstream end of said housing, and a gas outlet opening spaced from said gas inlet opening, said housing having a first attachment portion configured for connection of an upstream end of said filter assembly to a pressurized source of breathable gas and a second attachment portion configured for connection of a downstream end of said filter assembly to said regulator device;

a retractable filter cover disposed within said passageway, said filter cover having a range of motion between (i) a closed position in which said filter cover blocks said gas inlet opening and prevents fluid flow therethrough and (ii) an open position in which said filter cover permits fluid flow through said gas inlet opening, said filter cover being biased toward said closed position, said filter cover intercepting a plane defined by an upstream end of said first attachment portion when in said closed position; and

a filter disposed in said passageway downstream of said filter cover.

6. The filter assembly of claim 5, wherein said filter cover comprises a fluid stop member having an upper end portion adapted for engagement with said inlet opening when said filter cover is in said closed position.

7. The filter assembly of claim 6, wherein said fluid stop member includes at least one fluid channeling element for directing fluid into said passageway from said inlet opening when said fluid stop member is disengaged from said inlet opening.

8. The filter assembly of claim 6, wherein said fluid stop member comprises a piston element having a lower end portion opposite said upper end portion, said lower end portion being adapted for operative engagement with a bias force exerting mechanism disposed within said passageway.

9. The filter assembly of claim 8, wherein said piston element includes an outer peripheral surface between said upper and lower end portions, and at least one fluid channeling element associated with said piston element for directing fluid into said passageway from said inlet opening when said piston element is disengaged from said inlet opening.

10. The filter assembly of claim 9, wherein said fluid channeling element comprises an elongated groove disposed along said outer peripheral surface of said piston element.

11. The filter assembly of claim 6, wherein said fluid stop member comprises an orb having a width dimension less than the width dimension of said passageway and greater than the width dimension of said inlet opening.

12. The filter assembly of claim 5, further comprising a bias exerting mechanism disposed in said passageway and in operative engagement with said filter cover.

13. The filter assembly of claim 12, wherein said bias exerting mechanism comprises a resilient member.

14. The filter assembly of claim 12, wherein said bias exerting mechanism comprises a coil spring and a spring containment sleeve, said coil spring having one end portion engaged with said pressure responsive element and an opposite end portion mounted in said containment sleeve.

15. The filter assembly of claim 5, further comprising a retainer device disposed within said passageway and configured to removably secure said filter within said passageway.

16. The filter assembly of claim 12, further comprising a retainer device disposed within said passageway and configured to removably secure said filter within said passageway;

wherein said filter is disposed between said bias exerting mechanism and said retainer device proximate said outlet opening.

17. The filter assembly of claim 5, wherein at least a portion of said filter cover extends upstream of said upstream end of said first attachment portion when said filter cover is in said closed position.

18. An inlet valve for a gas pressure regulator to couple the regulator to a high-pressure gas source, said valve comprising:

a housing defining an axial duct with gas inlet and gas outlet openings defined at opposite ends of said duct, said housing having a first attachment portion disposed adjacent said gas inlet opening and adapted for engagement with said high-pressure gas source and a second attachment portion opposite said first attachment portion and adapted for engagement with said regulator;

a retractable member mounted within said duct proximate said gas inlet opening and configured for movement between a first position for sealing said duct to prevent gas from entering said gas inlet opening, and a second position for permitting gas to enter said gas inlet opening and pass through said duct;

a mechanism disposed in said duct for exerting a preselected bias force against said retractable member; and

a gas filter element disposed in said duct downstream from said retractable member;

wherein said gas inlet opening is located at an upstream end of said housing and said retractable member fills said gas inlet opening when in said first position.

19. The valve of claim 18, wherein said pressure regulator is a first stage regulator adapted to selectively engage a gas outlet portion of a container filled with pressurized breathable gas for use in a SCUBA system, said valve housing attachment portion comprising a collar surrounding said gas inlet opening.

20. The valve of claim 19, wherein said valve housing attachment portion further comprises a yoke fixture adapted for compressing said collar and valve housing gas inlet opening against the gas outlet portion of the pressurized breathable gas container.

21. The valve of claim 18, wherein said pressure regulator is a first stage regulator adapted to selectively engage a gas outlet portion of a container filled with pressurized breathable gas for use in a SCUBA system, said valve housing attachment portion comprising a DIN connector extending outwardly from said gas inlet opening, and a threaded connection knob for removably engaging said DIN connector and valve housing gas inlet opening with the gas outlet portion of the pressurized breathable gas container.

22. The valve of claim 18, wherein said retractable member comprises a piston element having a head portion with an upper outer surface adapted for engagement with said gas inlet opening when in said first position, a peripheral outer surface, and a lower end portion adapted for operative engagement with said bias force exertion mechanism, said piston element including at least one gas channeling element for directing gas into said duct from said gas inlet opening when said piston head portion is disengaged from said gas inlet opening.

23. The valve of claim 22, wherein said gas channeling element comprises an elongated groove disposed along the length of said peripheral outer surface of said piston element.

24. The valve of claim 18, wherein at least a portion of said retractable member extends upstream of said gas inlet opening when said retractable member is in said first position.

25. The valve of claim 18, wherein said retractable member comprises a spherical member having a diameter less than the width dimension of said duct and greater than the width dimension of said gas inlet opening.

26. The valve of claim 18, wherein said bias force exertion mechanism comprises a coil spring and a spring containment sleeve, said coil spring having one end portion engaged with said retractable member and the opposite end portion mounted in said containment sleeve.

27. In a regulator system for use in an underwater breathing apparatus having a high-pressure breathable gas source, said regulator system having a first stage regulator adapted for coupling to the high-pressure breathable gas source for reducing the pressure thereof to an intermediate pressure level, a mechanism for releasably attaching the first stage regulator to the high-pressure breathable gas source, and a second stage regulator adapted for further reducing the pressure of the breathable gas from the intermediate pressure level to a readily breathable pressure level useable by an underwater diver, the improvement wherein the mechanism for releasably attaching said first stage regulator to the high-pressure breathable gas source comprises:

a valve housing defining a central passageway having a gas inlet opening and a gas outlet opening, said housing further including an attachment portion disposed at said gas inlet opening and configured for attachment to said high-pressure breathable gas source;

a retractable member positioned for movement within said passageway between a first position to close said inlet opening and seal it from the entry of gas and other fluids, and a second position permitting flow of gas into said inlet opening and through said passageway to said first stage regulator;

a device for exerting a bias force against said retractable member to urge it toward said first position absent sufficient pressure upon said retractable member to move said retractable member toward said second position; and

a retaining device for removably securing said retractable member and said bias exerting device within said passageway;

wherein said retractable member intercepts a plane defined by an upstream end of said attachment portion when said retractable member is in said first position.

28. The improvement of claim 27, wherein said valve housing is an integral part of said first stage regulator.

29. The improvement of claim 27, wherein said valve housing further includes a threaded post portion disposed at said gas outlet opening and adapted for removable engagement with said first stage regulator.

30. The improvement of claim 27, wherein a gas filter member is disposed within said passageway of said valve housing.

31. The improvement of claim 30, wherein said gas filter member is conical in shape and disposed between said retractable member and said gas outlet opening.

32. The improvement of claim 30, wherein said gas filter member is in the form of a substantially flat cylinder and disposed between said retractable member and said gas outlet opening.

33. The improvement of claim 27, wherein at least a portion of said retractable member extends upstream of said attachment portion when in said first position.

34. The improvement of claim 27, wherein said retractable member comprises a piston element having a head portion with a curved upper outer surface adapted for engagement with said gas inlet opening when in said first position, a peripheral outer surface, and a lower end portion adapted for operative engagement with said bias force exerting device, said piston element including at least one elongated groove disposed longitudinally along the length of said peripheral outer surface for channeling gas into said passageway from said gas inlet opening when said piston head portion is disengaged from said gas inlet opening.

35. The improvement of claim 34, wherein said piston element includes a plurality of said grooves equally spaced about said peripheral outer surface.

36. The improvement of claim 35, wherein said bias force exerting device comprises a coil spring and a spring containment sleeve, said coil spring having one end portion engaged with said retractable member and an opposite end portion mounted in said containment sleeve, the bias force of said coil spring being sufficient to counteract a pressure upon said retractable member of approximately 10 psi.

37. In a regulator device for reducing the gas pressure of a high-pressure breathable gas source in a self-contained underwater breathing apparatus to a useable level when delivered to an underwater diver using said apparatus, the regulator device including a regulator housing, a gas inlet mechanism including a gas inlet valve for the regulator housing, pressure-sensing means for reducing gas pressure within the regulator housing at variable water depths, and an outlet mechanism for delivering breathable gas at a pressure level less than the pressure level of said gas at the gas inlet mechanism, the improvement wherein said gas inlet valve comprises:

a valve housing defining a tubular interior duct having gas inlet and gas outlet apertures at opposite ends thereof;

a gas flow control element positioned within said duct for movement between a first position to seal said gas inlet aperture to prevent entrance of gas and any other fluid into said duct, and a second position to open said gas inlet aperture to the flow of pressurized gas therethrough into said duct, said control element moving in a reciprocal manner within said tubular duct between said first and second positions;

a resilient member mounted in said duct in operative relation with said gas flow control element to create a bias force to regulate the movement of said gas flow control element between said first and second positions, the bias force created by said resilient member maintaining said gas flow control element at said first position absent sufficient pressure upon said gas flow control element to overcome the bias force of said resilient member; and

a retainer member for removably securing said gas flow control element and said resilient member within said tubular duct;

wherein said gas inlet aperture is located at an upstream end of said housing and said gas flow control element fills said gas inlet aperture when in said first position.

38. The improvement of claim 37, wherein said regulator device comprises a first stage regulator with said high-pressure breathable gas source comprising a SCUBA tank having a tank gas outlet member, and wherein said gas inlet valve housing further comprises an attachment portion in the form of a collar surrounding said gas inlet aperture for selective attachment to said tank gas outlet member, and a threaded post portion disposed at said valve housing gas outlet aperture for engagement with said first stage regulator.

39. The improvement of claim 37, wherein said gas inlet valve further comprises a gas filter member disposed within said duct.

40. The improvement of claim 39, wherein said gas filter member is conical in shape and is disposed between said gas flow control element and said gas outlet aperture.

41. The improvement of claim 39, wherein said gas filter member is in the form of a substantially flat cylinder and is disposed between said gas flow control element and said gas outlet aperture.

42. The improvement of claim 37, wherein said gas flow control element comprises a piston having a head portion with a curved upper outer surface adapted for retractable engagement with said gas inlet aperture, a cylindrical outer surface, and a lower end portion adapted for operative engagement with said resilient member, said piston including at least one elongated groove disposed longitudinally along the length of said cylindrical outer surface for channeling gas into said duct from said gas inlet aperture when said piston head portion is disengaged from said gas inlet aperture.

43. The improvement of claim 42, wherein said piston includes a plurality of grooves equally spaced about said cylindrical outer surface.

44. The improvement of claim 43, wherein said resilient member comprises a coil spring disposed in a spring containment sleeve, said coil spring having one end portion engaged with said piston lower end portion and the opposite end portion mounted in said containment sleeve, the selective bias force of said coil spring being sufficient to overcome a pressure on said gas flow control element of approximately 10 psi.

45. The improvement of claim 42, wherein said piston comprises a spherical element having a diameter less than a diameter of said duct and greater than the diameter of said gas inlet aperture, and wherein said resilient member comprises a coil spring disposed in a spring containment sleeve, said coil spring having one end portion engaged with said spherical element and the opposite end portion mounted in said containment sleeve.

46. The improvement of claim 37, wherein said regulator device is a first stage regulator adapted to selectively engage a gas outlet portion of a container filled with pressurized breathable gas for use in a SCUBA system, said valve housing having an attachment portion comprising a collar surrounding said gas inlet aperture.

47. The improvement of claim 46, wherein said attachment portion further comprises a yoke fixture adapted for compressing said collar and valve housing gas inlet aperture against the gas outlet portion of the pressurized breathable gas container.

48. The improvement of claim 37, wherein said regulator device is a first stage regulator adapted to selectively engage a gas outlet portion of a container filled with pressurized breathable gas for use in a SCUBA system, said valve housing including an attachment portion comprising a DIN connector extending outwardly from said gas inlet aperture, and a threaded connection knob for removably engaging said DIN connector and valve housing gas inlet aperture with the gas outlet portion of the pressurized breathable gas container.