Method and apparatus for the continuous performance monitoring of a lead acid battery system

• US 6,611,774 B1
• Filed: 09/23/1998
• Issued: 08/26/2003
• Est. Priority Date: 08/19/1998
• Status: Expired due to Fees

• Current Assignee: Enersafe Corporation
• Original Assignee: Enersafe Corporation
• Inventors: Zaccaria, Robert
• Primary Examiner(s): WACHSMAN, HAL D
• Application Number:
  US09/159,497
• Time in Patent Office: 1,798 Days
• Field of Search: 702/57-60, 702/62-64, 702/65, 702/117, 702/118, 702/124, 702/126, 702/182-185, 702/187, 702/188, 702/198, 702/FOR.103, 702/FOR.104, 702/FOR.105, 702/FOR.106, 702/FOR.111, 702/FOR.134, 702/FOR.135, 702/FOR.170, 702/FOR.171, 324/430, 324/426, 324/427, 324/429, 324/434, 324/435, 340/636, 320/148, 320/149, 320/DIG.13, 320/DIG.18, 320/DIG.22, 320/116, 307/64-66, 307/46, 307/48-50, 700/291, 700/293, 700/295
• US Class Current: 702/63
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The present invention concerns a battery monitoring system for monitoring a plurality of batteries serially connected to form a string. The battery monitoring system includes a number of probes connected to at least a portion of the string, a daisy chain bus having a select channel for serially interconnecting the probes, the bus having other, parallel channels for data communication and power, and a system server. The probes each have a sensing module and a communication module. The sensing module senses characteristics of at least a portion of the string, such as voltage or current. The communication module receives the sensed characteristics and converts them into digital form for broadcast to the system server over the bus. The communication module of the probes have a memory for storing an address assigned to the corresponding probe upon reception of an initialization signal sent by the system server via the bus.

Claims

1. An interface device for interfacing at least one portion of at least one string of batteries with a battery monitoring system, comprising:

a) at least one probe for respectively probing said at least one portion of said at least one string, each of said at least one probe including;

i) a controllable sensing means for sensing a plurality of parameters of said at least one portion;

ii) a communication means for communicating data to and from the controllable sensing means, the data including control signals sent from the battery monitoring system to the controllable sensing means, and information signals relating to the plurality of parameters of the at least one portion; and

iii) a memory for memorizing an address assigned to each of said at least one probe upon reception of an initialization signal sent by the battery monitoring system via the communication means; and

b) a bus for serially interconnecting the communication means of each of said at least one probe to the battery monitoring system in a daisy chain manner wherein said bus is a five wire bus, where a first wire is used exclusively for addressing purposes, a second wire is used as a broadcast in channel, a third wire is used as a broadcast out channel, and a fourth and fifth wires are used for supplying voltage.

2. An interface device according to claim 1, wherein:

said communication means includes a multiplexer, an analog to digital converter, controller

means for controlling the operation of each of said at least one probe and optical insulation

means for insulating said communication means from said bus.

3. An interface device according to claim 2, wherein:

said controllable sensing means of each of said at least one probe includes an alternating current (AC) conditioning section and an analog front end, said analog front end being connected to said at least one portion of said at least one string and to said multiplexer of said communication means.

4. An interface device according to claim 1, wherein at least one of said at least one probe is a battery performance probe, and said at least one portion of said at least one string includes a positive and negative terminal of a battery, said at least one probe being connected to said positive and negative terminals of said battery.

5. An interface device according to claim 1, wherein at least one of said at least one probe is a current probe, and said at least one portion of said at least one string includes a shunt resistor, said at least one probe being connected to said shunt resistor.

6. An interface device according to claim 1, wherein at least one said at least one probe is a rectifier voltage probe, and said at least one portion of said at least one string is said at least one string as a whole having a positive and negative terminal, said at least one probe being connected to said positive and negative terminals of said at least one string.

7. A battery monitoring system comprising:

a) a plurality of batteries connected in series to form at least one string of batteries;

b) a plurality of probes for respectively probing a portion of said at least one string, each probe of the plurality of probes include;

i) a controllable sensing means for sensing a plurality of parameters of the portion of said at least one string;

ii) a communication means for communicating data to and from the controllable sensing means, the data including control signals and information signals relating to the plurality of parameters of the portion of said at least one string;

iii) a memory for memorizing an address assigned to said probe of the plurality of probes upon reception of an initialization signal;

iv) a bus for serially interconnecting the communication means of each of said plurality of probes in a daisy chain manner wherein said bus is a five wire bus, where a first wire is used exclusively for addressing purposes, a second wire is used as a broadcast in channel, a third wire is used a broadcast out channel, and a fourth and fifth wires are used for supplying voltage; and

c) a system server connected to said bus and configured to transmit said initialization signal, to receive respective addresses from each of said plurality of probes, to select one of said plurality of probes, to transmit control signals to a selected one of said plurality of probes and to receive information signals relating to the characteristics of the portion of said at least one string, memory means for storing said information signals, calculating means for calculating a plurality of values relating to said characteristics and alarm means for raising an alarm when one or more of said plurality of values are outside a predetermined range.

8. A battery monitoring system according to claim 7, wherein:

said communication means includes a multiplexer, an analog to digital converter, microprocessor means for controlling the operation of said plurality of probes and optical insulation means for insulating said communication means from said bus.

9. A battery monitoring system according to claim 8, wherein:

said controllable sensing means of each of said plurality of probes includes an alternating current (AC) conditioning section and an analog front end, said analog front end being connected to said portion of said at least one string and to said multiplexer of said communication means.

10. A battery monitoring system according to claim 7, wherein said plurality of probes includes at least one battery performance probe.

11. A battery monitoring system according to claim 10, wherein said plurality of probes further includes at least one current probe.

12. A battery monitoring system according to claim 10, wherein said plurality of probes further includes at least one rectifier voltage probe.

13. A battery monitoring system comprising:

a) a plurality of batteries connected in series to form at least one string of batteries;

b) a plurality of probes each of said plurality of probes for probing a corresponding portion of said at least one string, each of said plurality of probes including;

i) a controllable sensing means for sensing a plurality of parameters of the corresponding portion of said at least one string;

ii) a communication means for communicating data to and from the controllable sensing means, the data including control signals and information signals relating to the plurality of parameters of the corresponding portion that are selected by the control signals;

c) a bus for serially interconnecting the communication means of each one of said plurality of probes in a daisy chain manner;

d) at least one current injection means connected to said at least one string for injecting a current in said at least one string upon receipt of a control signal; and

e) a system server connected to said bus and configured to select one of said plurality of probes, to transmit control signals to said one of the plurality of probes and to receive information signals relating to the characteristics of the corresponding portion, said system server comprising memory means for storing said information signals, calculating means for calculating a plurality of values relating to said characteristics and alarm means for raising an alarm when one or more of said plurality of values is outside a predetermined range, said system server being operatively connected to said at least one current injection means for sending a control signal to said at least one current injection means to inject a current in said at least one string.

14. A battery monitoring system according to claim 13, wherein said current that is injected by said at least one current injection means is an alternating current.

15. A battery monitoring system according to claim 13, wherein said plurality of probes includes at least one battery performance probe.

16. A battery monitoring system according to claim 15, further comprising a current probe for each of said at least one string.

17. A battery monitoring system according to claim 16, further comprising a rectifier voltage probe for each of said at least one string.