Water mixing valve apparatus

• US 6,629,645 B2
• Filed: 01/30/2002
• Issued: 10/07/2003
• Est. Priority Date: 01/30/2001
• Status: Expired due to Term

• Current Assignee: Aqualisa Products Limited (Aqualisa Group Ltd.)
• Original Assignee: Aqualisa Products Limited (Aqualisa Group Ltd.)
• Inventors: Newcombe, Paul John, Mountford, Colin Lander, Towler, Kelvin Paul, Cox, Micheal John, Langford, Jocelin, Flicos, Daniel James
• Primary Examiner(s): Tapolcai, William E.
• Assistant Examiner(s): Ali, Mohammad M.
• Application Number:
  US10/062,844
• Publication Number:
  US 20020153425A1
• Time in Patent Office: 615 Days
• Field of Search: 236/12.12, 236/91.R, 236/93.R, 236/93.B, 236/51, 236/DIG.2, 467/6, 467/7, 137/487.5
• US Class Current: 236/12.12
• CPC Class Codes: F16K 11/074 with flat sealing faces
• CPC Class Codes: F16K 19/006 Specially adapted for faucets
• CPC Class Codes: F16K 29/00 Arrangements for movement of valve members other than for opening and closing the valve, e.g. for grinding-in, for preventing sticking
• CPC Class Codes: G05D 23/1393 characterised by the use of electric means

Abstract

A mixing valve apparatus including a mixing valve for mixing water from a cold water inlet and a hot water inlet and supplying the mixed water to a water outlet, the water inlets and outlets being for connection to an external water system, a valve servo for moving the position of the valve, a control system for operating the valve servo and thereby controlling at least the temperature at the water outlet, wherein the control system characterises the external water system in which the mixing valve is connected and optimizes control of the valve according to the characterisation.

Claims

1. A mixing valve apparatus including:

a mixing valve for mixing water from a cold water inlet and a hot water inlet and supplying the mixed water to a water outlet, the inlets and outlets being for connection to an external water system;

a valve servo for moving the position of the valve; and

a control system for operating the valve servo and thereby controlling flow from the water outlet;

wherein

the control system includes a control loop for use in operating the valve servo and is arranged and configured to assume, when the mixing valve is not used only for a very short period of time, that the conditions of the external water system have not changed and to jump start the control loop to restore the valve to its position as previously used.

2. A mixing valve apparatus including:

a mixing valve for mixing water from a cold water inlet and a hot water inlet and supplying the mixed water to a water outlet, the water inlets and outlets being for connection to an external water system;

a valve servo for moving the position of the valve;

a control system for operating the valve servo and thereby controlling at least the temperature at the water outlet;

wherein

the control system is arranged and configured to provide respective characterizations for a plurality of external water systems, each characterisation providing an indication of outlet water temperature for mixing valve position on the basis of inlet water properties for the respective external water system, and

the control system is arranged and configured to identify the characterization for the external water system in which the mixing valve is connected and to optimize control of the valve according to the characterisation.

3. A mixing valve apparatus according to claim 2 wherein the characterisation takes account of at least one of inlet water flows, pressures and temperatures.

4. A mixing valve apparatus according to claim 2 wherein the characterisation used by the control system may be selected by the user.

5. A mixing valve apparatus according to claim 2 wherein the control system automatically determines the characterisation on the basis of operating conditions of the valve.

6. A mixing valve apparatus according to claim 5 wherein the operating conditions include the mixed temperature at the outlet and the position of the mixing valve.

7. A mixing valve apparatus according to claim 5 wherein the operating conditions include change of position of the mixing valve with respect to change in the actual mixed water temperature at the outlet.

8. A mixing valve apparatus according to claim 6 wherein the operating conditions include the temperature of the input hot water.

9. A mixing valve apparatus according to claim 2 wherein the control system determines the characterisation with respect to time.

10. A mixing valve apparatus according to claim 9 wherein the control system compensates for dead lag in pipes supplying the mixing valve inlets according to the time since the mixing valve was last used.

11. A mixing valve according to claim 2 wherein, upon start up, the control system makes use of the characterisation to move the valve to a position predicted to produce the required temperature at the water outlet.

12. A mixing valve apparatus according to claim 2 wherein, when the mixing valve is not used only for a very short period of time, the control system assumes that the conditions of the water system have not changed and jump starts a start up control loop to restore the valve to its position as previously used.

13. A mixing valve apparatus including:

a mixing valve for variably mixing hot and cold water,

a valve servo for moving the mixing valve;

a control system for operating the valve servo so as to provide a desired mixed water temperature; and

a control panel remote from the mixing valve and valve servo for providing a control signal to the control system to select the desired temperature;

wherein

the control system includes a maximum temperature selector by which a user may specify a maximum mixed water temperature selectable by the control panel; and

wherein

the control panel includes a display of selectable mixed water temperatures, the display only showing temperatures up to the selected maximum mixed water temperature and

the display has a fixed predetermined extent, the scale of which is varied according to the selected maximum mixed water temperature.

14. A mixing valve apparatus according to claim 13 wherein the maximum temperature selector is provided proximate the valve and the valve servo.

15. A mixing valve apparatus according to claim 13 wherein the control panel includes a member movable between two predetermined end positions to select the mixed water temperature and wherein one of the predetermined end positions selects the selected maximum mixed water temperature and the scale of selectable mixed water temperatures between the two predetermined end positions is adjusted according to the selected maximum mixed water temperature.

16. A mixing valve apparatus including:

a cold water inlet and a hot water inlet;

a mixing valve for mixing water received at the cold water inlet and the hot water inlet and supplying the mixed water to a water outlet, the inlets and outlets being for connection to al external water system;

a valve servo for moving the position of the valve; and

a control system for operating the valve servo and thereby controlling flow from the water outlet, the control system including a temperature sensor for providing an indication of the temperature at the water outlet and a control loop for comparing the desired temperature with that provided by the temperature sensor so as to operate the valve servo;

wherein

the control system additionally includes a transient detector for determining from the temperature indicated by the temperature sensor transients in the properties of the water received at the cold water inlet and the hot water inlet and overriding the control loop to control the valve servo in the event of a transient.

17. A mixing valve according to claim 16 wherein, in the event of a transient the valve servo is controlled to rapidly reduce the supply of water from the hot water inlet to the water outlet to substantially zero.

18. A mixing valve apparatus according to claim 16 the transient detector continuously monitors the rate of change in temperature indicated by the temperature sensor.

19. A mixing valve apparatus according to claim 18 where the transient detector predicts the actual temperature at the water outlet from the rate of change in temperature indicated by the temperature sensor and the time constant of the temperature sensor.

20. A mixing valve apparatus including:

a mixing valve for mixing water from a cold water inlet and a hot water inlet and supplying the mixed water to a water outlet, the inlets and outlets being for connection to an external water system;

a valve servo for moving the position of the valve; and

a control system for operating the valve servo and thereby controlling flow from the water outlet;

wherein

the control system includes an error detection circuit for detecting at least one of the following;

failure of a temperature sensor providing an indication of the temperature at the outlet;

failure of a selected intermediate maximum temperature for delivery from the outlet; and

disconnection of a control panel for controlling the control system.

21. A mixing valve apparatus according to claim 20 wherein the error detection circuit only recognises indications of the temperature between predetermined limits as valid temperatures and determines failure of the temperature sensor when the indication of temperature is outside the predetermined limits.

22. A mixing valve apparatus according to claims 20 wherein the intermediate maximum temperature is selected using a potentiometer, the maximum selectable intermediate maximum temperature being selected with the potentiometer at its maximum resistance and a fixed resistor being provided in series with the potentiometer such that higher resistances are detected as errors.

23. A mixing valve according to claim 22 wherein the minimum temperature selectable as the intermediate maximum temperature corresponds to a closed circuit such that an unwanted short circuit fails safe.

24. A mixing valve apparatus according to claim 20 wherein the error detection circuit regularly checks for valid signals from the control panel and detects an error when no valid signal is received.

25. A mixing valve apparatus according to claim 24 wherein, for analogue control panels, the error detection circuit checks for valid signal levels, and, for digital control panels, the error detection circuit checks that the control panel can communicate.

26. A mixing valve apparatus including:

a mixing valve for mixing water from a cold water inlet and a hot water inlet and supplying the mixed water to a water outlet, the inlets and outlets being for connection to an external water system;

a valve servo for moving the position of the valve; and

a control system for operating the valve servo and thereby controlling flow from the water outlet;

wherein

the control system stores information relating position of the valve and valve servo to temperature at the outlet and, upon start-up, when a desired temperature is selected, initially operates the valve servo to move the valve to the position stored for the selected temperature.

27. A mixing valve apparatus including:

a mixing valve for variably mixing hot and cold water;

a valve servo for moving the mixing valve;

a control system for connection to a remotely located control panel and for operating the valve servo so as to provide a desired mixed water temperature according to the control panel;

wherein

the control system includes an input port suitable for connection selectively to an analogue control panel and a digital control panel.

28. A mixing valve apparatus according to claim 27 wherein the input port includes six lines of which two lines are suitable for analog control signals.

29. A mixing valve apparatus according to claims 27 wherein the input port includes an input termination circuit.

30. A mixing valve apparatus according to claim 29 wherein the input termination circuit includes:

a fist capacitor between ground and an input port;

a first resistor between the input port and a digital input;

a second resistor between the input port and an analog input; and

a second capacitor between the analog input and ground;

wherein

the second resistor has a higher impedance with respect to the first resistor.