Precision dosage apparatus, system and method

• US 6,636,010 B1
• Filed: 10/01/2001
• Issued: 10/21/2003
• Est. Priority Date: 10/01/2001
• Status: Active Grant

• Current Assignee: Zevex (Moog Incorporated)
• Original Assignee: Zevex (Moog Incorporated)
• Inventors: Soss, David, Malmstrom, James
• Primary Examiner(s): Ro, Bentsu
• Assistant Examiner(s): Duda, Rina I.
• Application Number:
  US09/969,122
• Time in Patent Office: 750 Days
• Field of Search: 318/3, 318/9-11, 318/638, 318/644, 318/671, 318/672, 318/757, 318/759, 318/362, 318/366, 318/375, 604/65, 604/67, 604/123, 604/131, 604/151, 417/22, 417/26, 417/18, 417/36, 417/42, 417/44.1, 417/44.11, 417/321, 417/323, 417/326, 417/63
• US Class Current: 318/644
• CPC Class Codes: A61M 2205/17 with redundant control systems
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3368 Temperature
• CPC Class Codes: A61M 2205/3379 Masses, volumes, levels of fluids in reservoirs, flow rates
• CPC Class Codes: A61M 2230/04 Heartbeat characteristics, e.g. ECG, blood pressure modulation
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: G05D 7/0676 by action on flow sources G05D7/0688, G05D7/0694 take precedence

Abstract

A liquid dispensing system increases the precision, reliability, and safety of dispensing medications and other liquids. An electronic brake grounds a power terminal of a pump motor to absorb the kinetic energy of the motor and other mechanically coupled components. The electronic brake reduces overage and overage variation in the dispensing of liquids at very little cost or complexity. A watchdog circuit monitors a controller heartbeat signal and disables the motor in the absence of a regular beat. The watchdog circuit along with redundant power switches greatly reduce the possibility of motor runaway in the event of component failure. A controller begins or ends each dispensing cycle with a diagnostic which determines whether the liquid dispensing system is fully operational. If not, the controller may disable the motor, emit an alarm tone, and display an alarm message.

Claims

1. An apparatus for delivering a dosage of a liquid, the apparatus comprising:

a peristaltic pump configured to pump a liquid;

a pumping motor mechanically coupled to the peristaltic pump;

a power terminal configured to provide power to the pumping motor; and

a momentary brake configured to receive a stop signal, momentarily ground the power terminal, and then cease grounding of the power terminal, all in response to the stop signal.

2. The apparatus of claim 1, further comprising a power switch and a ground switch configured to control power to the pumping motor.

3. The apparatus of claim 2, further comprising a watchdog circuit configured to monitor a heartbeat signal and disable the pumping motor in response to irregularities in the heartbeat signal by sending a signal from the watchdog circuit directly to the pumping motor, regardless of commands being received from a control processor.

4. The apparatus of claim 3, wherein the watchdog circuit is configured to disable the pumping motor by opening a power switch or a ground switch.

5. The apparatus of claim 3, further comprising a controller configured to provide the heartbeat signal.

6. The apparatus of claim 5, further comprising a motor sensor configured to provide motor activity information to the controller.

7. The apparatus of claim 6, further comprising an audible alarm operably connected to the controller.

8. A system for controlling delivery dosage, the system comprising:

a reservoir configured to hold a liquid;

a delivery device configured to receive the liquid;

a peristaltic pump configured to pump the liquid from the reservoir to the delivery device;

a pumping motor mechanically coupled to the peristaltic pump;

a power terminal configured to provide power to the pumping motor; and

a momentary broke configured to receive a stop signal, momentarily ground the power terminal, and then cease grounding of the power terminal, all in response to the stop signal.

9. The system of claim 8, further comprising a power switch and a ground switch configured to control power to the pumping motor.

10. The apparatus of claim 9, further comprising a watchdog circuit configured to monitor a heartbeat signal and disable the pumping motor in response to irregularities in the heartbeat signal by sending a signal from the watchdog circuit directly to the pumping motor, regardless of commands being received from a control processor.

11. The apparatus of claim 10, wherein the watchdog circuit is configured to disable the pumping motor by opening the ground switch or the power switch.

12. The apparatus of claim 10, further comprising a controller configured to provide the heartbeat signal.

13. The apparatus of claim 12, further comprising a motor sensor configured to provide motor activity information to the controller.

14. The apparatus of claim 13, further comprising an audible alarm operably connected to the controller.

15. A method for controlling a dosage delivery system, the method comprising:

activating a pumping motor;

waiting until a desired dosage is delivered; and

momentarily grounding power to the pumping motor to stop further movement thereof, thereby conserving energy by not continuously grounding power.

16. The method of claim 15, wherein waiting comprises monitoring a dosage sensor.

17. The method of claim 15, further comprising repeating delivery of the desired dosage at regular intervals.

18. The method of claim 17, further comprising testing the pumping motor and associated control circuitry.

19. The method of claim 17, further comprising disabling the pumping motor upon particular testing errors.

20. The method of claim 17, wherein the method further comprises monitoring a motor sensor while independently activating a power switch and a grounding switch, the power switch and the grounding switch configured to control power to the pumping motor.

21. A method for controlling a dosage delivery system, the method comprising:

activating a pumping motor so as to move a peristaltic pumping mechanism a desired distance; and

momentarily grounding power to the pumping motor to stop further movement of the peristaltic pumping mechanism, thereby conserving energy by not continuously grounding a power.

22. The method of claim 21, wherein testing comprises monitoring a motor sensor while independently activating a power switch and a grounding switch, the power switch and the grounding switch configured to control power to the pumping motor.

23. A method for controlling a dosage delivery system, the method comprising:

activating a pumping motor so as to move a peristaltic pumping mechanism a desired distance and developing a controller heartbeat signal having a regular beat; and

disabling the pumping motor in the absence of a regular beat by sending a signal from a watchdog circuit directly to the pumping motor, regardless of commands being received from a control processor.

24. An apparatus for delivering a dosage of a liquid, the apparatus comprising:

a peristaltic pump configured to pump a liquid, the peristaltic pump comprising a pumping motor; and

a momentary break configured to receive a stop signal, momentarily ground the pumping motor, and then cease grounding the pumping motor, all in response to the stop signal.

25. The apparatus of claim 24, further comprising a power switch and a ground switch configured to control power to the pumping motor.

26. An apparatus for delivering a dosage of a liquid, the apparatus comprising:

a peristaltic pump configured to pump a liquid, the peristaltic pump comprising a pumping motor;

means for developing a heartbeat signal; and

a watchdog circuit configured to monitor a heartbeat signal and disable the pumping motor in response to irregularities in the heartbeat signal by sending a signal from the watchdog circuit directly to the pumping motor, regardless of commands being received from a control processor.