Method for the preparation and application of pressure and heat applied image transfers

• US 6,656,306 B1
• Filed: 09/13/1999
• Issued: 12/02/2003
• Est. Priority Date: 03/06/1997
• Status: Expired due to Fees

• Current Assignee: CDigital Markets LLC, Focal Design Studios Limited
• Original Assignee: Focal Design Studios Limited
• Inventors: Mabbott, Robert John
• Primary Examiner(s): LORENGO, JERRY A
• Application Number:
  US09/380,649
• Time in Patent Office: 1,541 Days
• Field of Search: 156/230, 156/233, 156/234, 156/238, 156/239, 156/240, 156/241, 156/247, 156/277, 156/289, 427/146, 427/147, 427/148, 428/41.8, 428/42.1, 428/41.6, 428/195, 428/200, 428/201, 428/202, 428/203, 428/204, 428/343, 428/344, 428/352, 428/914, 428/915
• US Class Current: 156/230
• CPC Class Codes: B41M 3/12 Transfer pictures or the like, e.g. decalcomanias processes for producing decorative surface effects B44C1/00; B41M5/0256 takes precedence
• CPC Class Codes: B44C 1/1712 Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
• CPC Class Codes: B44C 1/1733 Decalcomanias applied under pressure only, e.g. provided with a pressure sensitive adhesive
• CPC Class Codes: Y10S 428/914 Transfer or decalcomania
• CPC Class Codes: Y10T 428/1486 Ornamental, decorative, pattern, or indicia
• CPC Class Codes: Y10T 428/24843 with heat sealable or heat releasable adhesive layer
• CPC Class Codes: Y10T 428/2486 with outer strippable or release layer
• CPC Class Codes: Y10T 428/2839 with release or antistick coating

Abstract

There is disclosed a method for preparing a pressure and/or heat applied image transfer sheet and applying an image therefrom to a target surface comprising: applying an image layer to an image area of an image release system on a support, the image release system comprising an image release surface; applying a pressure and/or heat activated adhesive layer over i) the image release system including the image area, and/or ii) at least a portion of the target surface, which adhesive layer adheres more strongly to the image layer than the image layer does to the release surface; contacting, with the application of pressure and/or heat, the target surface and the image transfer sheet such that the dried adhesive layer attaches only in the image area to i) the target surface and/or ii) the image transfer sheet; and peeling off the support together with the adhesive layer except for the image area which is left attached to the target surface.

Claims

1. A method for preparing a pressure and heat applied image transfer sheet and applying an image therefrom to a target surface comprising:

applying an image layer to an image area of an image release system on a support, the image release system comprising a release coating comprising a wax and a lacquer that extends under and beyond borders of the image layer;

then

applying a pressure and heat activated adhesive layer over the image layer and the image release system beyond the border of the image layer after the image layer has been applied to the image release system, which adhesive layer adheres more strongly to the image layer than the image layer does to the release surface and the adhesive layer adheres more strongly to the release system than to the target surface;

contacting, with the application of pressure and heat, the target surface and the image transfer sheet such that the adhesive layer attaches only in the image area to the target surface;

and peeling off the support together with the portion of the adhesive layer beyond the borders of the image area, leaving the image layer attached to the target surface.

2. A method according to claim 1, in which the image layer is applied using a dry toner medium.

3. A method according to claim 1, in which the image layer is applied using an ink.

4. A method according to claim 1, in which the image layer is applied using a paint.

5. A method according to claim 1, in which the image is masked with a white pigment.

6. A method according to claim 5, in which the image is white masked with a white pigment ink.

7. A method according to claim 1, in which the image is applied using a dry toner electrophotographic process.

8. A method according to claim 7, in which the image is white pigment masked using a white pigment foil.

9. A method according to claim 1, in which the image is applied using an electroink printing process.

10. A method according to claim 1 in which the image is masked with a metallised foil.

11. A method according to claim 1 in which the image is masked with a holographic element.

12. A method according to claim 1, in which the image release system is treated to attain a suitable surface tension.

13. A method according to claim 12, in which the surface treatment is a corona discharge treatment.

14. A method according to claim 1, in which the adhesive layer is applied just prior to the contacting of the target surface and the image transfer sheet.

15. A method according to claim 1, in which the adhesive layer is applied by spraying.

16. A method according to claim 1, in which the adhesive layer is applied by roller coating.

17. A method according to claim 1, in which the adhesive is organic solvent based.

18. A method according to claim 1, in which the adhesive layer is applied by means of an adhesive sheet.

19. A method according to claim 18, in which the adhesive is water-based.

20. A method according to claim 1, in which the application of pressure is by means of a pressure roller.

21. A method according to claim 20, in which the roller is applied hot.

22. A method according to claim 1, in which the application of pressure is by a plate.

23. A method according to claim 1 in which images are transferred to a plurality of target surfaces.

24. A method according to claim 23 in which the target surfaces comprise the surfaces of objects positioned on a moveable web.

25. A method according to claim 24 in which the image transfer sheet comprises a web having a plurality of image areas, the web being fed by rollers so as to contact the target surfaces.

26. A method according to claim 25 in which the adhesive layer is applied to the web which has a plurality of image areas.

27. A method according to claim 1 in which the target surface comprises glass, plastic, fabric, wood or leather.

28. The method according to claim 1, wherein the wax and the lacquer of the release coating comprises a layer of the wax and a layer of differential binding lacquer applied to the wax.

29. A method for preparing a pressure and heat applied image transfer sheet and applying an image therefrom to a target surface comprising:

applying an image layer to an image area of an image release system on a support, the image release system comprising a release coating comprising a wax and a lacquer;

then

applying a pressure and heat activated adhesive layer over the image release system including the image area after the image layer has been applied to the image release system, which adhesive layer adheres more strongly to the image layer than the image layer does to the release surface;

contacting, with the application of pressure and heat, the target surface and the image transfer sheet such that the adhesive layer attaches only in the image area to the target surface;

and peeling off the support together with the adhesive layer except for the image area which is left attached to the target surface; and

wherein

the image release system is on a film support layer which is itself attached to a backing by a release coat on a backing adhesive coat of the backing, the backing being first peelable from the support so as to leave the image visible through the film.

30. A method for preparing a pressure and heat applied image transfer sheet and applying an image therefrom to a target surface comprising:

applying an image layer to an image area of an image release system on a support, the image release system comprising a release coating comprising a wax and a lacquer;

then

applying a pressure and heat activated adhesive layer over the image release system including the image area after the image layer has been applied to the image release system, which adhesive layer adheres more strongly to the image layer than the image layer does to the release surface;

contacting, with the application of pressure and heat, the target surface and the image transfer sheet such that the adhesive layer attaches only in the image area to the target surface;

and peeling off the support together with the adhesive layer except for the image area which is left attached to the target surface; and

wherein

the image release system binds the image layer with a surface tension of 38-39 dynes/cm².

31. A method for preparing a pressure and heat applied image transfer sheet and applying an image therefrom to a target surface comprising:

applying an image layer to an image area of an image release system on a support, the image release system comprising a release coating comprising a wax and a lacquer;

then

applying a pressure and heat activated adhesive layer over the image release system including the image area after the image layer has been applied to the image release system, which adhesive layer adheres more strongly to the image layer than the image layer does to the release surface;

contacting, with the application of pressure and heat, the target surface and the image transfer sheet such that the adhesive layer attaches only in the image area to the target surface;

and peeling off the support together with the adhesive layer except for the image area which is left attached to the target surface; and

wherein

the image release system binds the adhesive layer with a surface tension 4-5 dynes/cm² less than that which it binds the image layer.

32. A method for preparing a pressure and heat applied image transfer sheet and applying an image therefrom to a target surface comprising:

applying an image layer to an image area of an image release system on a support, the image release system comprising a release coating comprising a wax and a lacquer;

then

applying a pressure and heat activated adhesive layer over the image release system including the image area after the image layer has been applied to the image release system, which adhesive layer adheres more strongly to the image layer than the image layer does to the release surface;

contacting, with the application of pressure and heat, the target surface and the image transfer sheet such that the adhesive layer attaches only in the image area to the target surface;

and peeling off the support together with the adhesive layer except for the image area which is left attached to the target surface; and

wherein

the release system binds the adhesive layer with a surface tension of 34 dynes/cm².

33. A method for preparing a pressure and heat applied image transfer sheet and applying an image therefrom to a target surface comprising:

applying an image layer to an image area of an image release system on a support, the image release system comprising a release coating comprising a wax and a lacquer;

then

applying a pressure and heat activated adhesive layer over the image release system including the image area after the image layer has been applied to the image release system, which adhesive layer adheres more strongly to the image layer than the image layer does to the release surface;

contacting, with the application of pressure and heat, the target surface and the image transfer sheet such that the adhesive layer attaches only in the image area to the target surface;

and peeling off the support together with the adhesive layer except for the image area which is left attached to the target surface; and

wherein

the target surface comprises a surface of a compact disc.

34. An image transfer system comprising a pressure and heat applied image release system on a support, the image release system comprising an image release coating comprising a wax and a lacquer and adapted to receive an image layer on any part of the image release system which image layer is releasably held on said image release system, defining an image area, and a pressure and heat activated adhesive applied to the image layer after the image layer has been applied to the image release system, the adhesive also being applied to the release system beyond borders of the image layer, the adhesive having the characteristic that it bonds more firmly to the image layer than the image layer bonds to the image release system and is intended for application to a target surface to which it binds less firmly than to the image release system.

35. A system according to claim 34, in which the lacquer comprises a differential binding layer located over the wax.

36. A system according to claim 34, in which the image release surface is corona discharge treated.

37. A system according to claim 34, wherein the wax and the lacquer of the release coating comprises a layer of the wax and a layer of differential binding lacquer applied to the wax.

38. An image transfer system comprising a pressure and heat applied image release system on a support, the image release system comprising an image release coating comprising a wax and a lacquer and adapted to receive an image layer on any part of the image release system (the image area) which image layer is releasably held on said image release system, and a pressure and heat activated adhesive to be applied after the image layer has been applied to the image release system including the image area, the adhesive having the characteristic that it bonds more firmly to the image layer than the image layer bonds to the image release system and is intended for application to a target surface to which it binds less firmly than to the image release system;

and wherein

the release system is on a film support layer which is itself attached to a backing by a release coat on a backing adhesive coat of the backing, the backing being first peelable from the support so as to leave the image visible through the film support layer.

39. A system according to claim 38, in which the film support layer is a polyester.

40. A system according to claim 38, in which the film support layer is polyethylene terephthalene.

41. A system according to claim 38, in which the film support layer is polyethylene naphthalate.

42. A system according to claim 38, in which the film support layer is polypropylene.

43. An image transfer system comprising a pressure and heat applied image release system on a support, the image release system comprising an image release coating comprising a wax and a lacquer and adapted to receive an image layer on any part of the image release system (the image area) which image layer is releasably held on said image release system, and a pressure and heat activated adhesive to be applied after the image layer has been applied to the image release system including the image area, the adhesive having the characteristic that it bonds more firmly to the image layer than the image layer bonds to the image release system and is intended for application to a target surface to which it binds less firmly than to the image release system;

and wherein

the image release system has a surface tension to an applied image of 38-39 dynes/cm².

44. A method for preparing a pressure and heat applied image transfer sheet and applying an image therefrom to a target surface comprising:

providing an image release system on a support sheet, the image release system comprising a release coating comprising a wax and a lacquer;

then

applying an image layer to portions of the image release system;

then

coating with an adhesive the image layer and areas of the image release system that are not covered by the image layer after the image layer has been applied to the image release system, the adhesive adhering more strongly to the image layer than the image layer does to the image release system;

then

contacting the adhesive with the target surface and applying heat and pressure to the support sheet to cause the adhesive to adhere to the target surface but with less adherence than the adhesive does to the image release system;

then

peeling off the support sheet along with the adhesive that coated the areas of the image release system not covered by the image layer, leaving the image layer attached to the target surface.

45. The method according to claim 44 wherein the adhesive adheres to the image release system less strongly than the image layer does to the image release system.

46. A system according to claim 44, wherein the wax and the lacquer of the release coating comprises a layer of the wax and a layer of differential binding lacquer applied to the wax.