Heat sealing jaw assembly

• US 6,656,310 B2
• Filed: 06/11/2001
• Issued: 12/02/2003
• Est. Priority Date: 02/08/2001
• Status: Expired due to Fees

• Current Assignee: Glopak, Inc.
• Original Assignee: Glopak, Inc.
• Inventors: Basque, Roland
• Primary Examiner(s): Crispino, Richard
• Assistant Examiner(s): Hawkins, Cheryl N.
• Application Number:
  US09/878,602
• Publication Number:
  US 20020117248A1
• Time in Patent Office: 904 Days
• Field of Search: 156/251, 156/269, 156/272.2, 156/275.1, 156/292, 156/324, 156/379.8, 156/515, 156/530, 156/539, 156/543, 156/583.1, 156/583.2, 156/583.3
• US Class Current: 156/251
• CPC Class Codes: B29C 65/222 comprising at least a single heated wire
• CPC Class Codes: B29C 65/305 involving the use of cartridge heaters
• CPC Class Codes: B29C 65/7433 the tool being a wire
• CPC Class Codes: B29C 66/0044 using a separating sheet, e.g. fixed on the joining tool
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/4312 for making flat seams in tubular or hollow articles, e.g. transversal seams
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 66/80 General aspects of machine operations or constructions and parts thereof
• CPC Class Codes: B29C 66/8122 characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
• CPC Class Codes: B29C 66/81261 Thermal properties, e.g. thermal conductivity, thermal expansion coefficient
• CPC Class Codes: B29C 66/81422 being convex
• CPC Class Codes: B29C 66/81427 comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
• CPC Class Codes: B29C 66/81431 comprising a single cavity, e.g. a groove
• CPC Class Codes: B29C 66/81457 comprising a block or layer of deformable material, e.g. sponge, foam, rubber pressing elements supported or backed-up by resilient material B29C66/8161
• CPC Class Codes: B29C 66/81611 by resilient material
• CPC Class Codes: B29C 66/8167 Quick change joining tools or surfaces
• CPC Class Codes: B29C 66/818 characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps characterised by the heating means B29C65/24; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
• CPC Class Codes: B29C 66/81821 of the welding jaws
• CPC Class Codes: B29C 66/83221 cooperating reciprocating tools, each tool reciprocating along one axis
• CPC Class Codes: B29C 66/8491 welding through a filled container, e.g. tube or bag
• CPC Class Codes: B29C 66/91212 : involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws
• CPC Class Codes: B29C 66/91231 : of the joining tool
• CPC Class Codes: B29C 66/91421 : of the joining tools
• CPC Class Codes: B29C 66/91423 : using joining tools having different temperature zones or using several joining tools with different temperatures
• CPC Class Codes: B29C 66/91443 : following a temperature-time profile B29C65/38 takes precedence
• CPC Class Codes: B29C 66/91653 : by controlling or regulating the voltage, i.e. the electric potential difference or electric tension
• CPC Class Codes: B29C 66/919 : characterised by specific temperature, heat or thermal flux values or ranges specific electrical resistance values B29C66/81262
• CPC Class Codes: B29C 66/91951 : in explicit relation to time, e.g. temperature-time diagrams
• CPC Class Codes: B29C 66/9592 : in explicit relation to another variable, e.g. X-Y diagrams
• CPC Class Codes: B29C 66/961 : involving a feedback loop mechanism, e.g. comparison with a desired value
• CPC Class Codes: B29K 2827/18 : PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
• CPC Class Codes: B32B 17/10853 : the membrane being bag-shaped
• CPC Class Codes: Y10T 156/1054 : and simultaneously bonding [e.g., cut-seaming]
• CPC Class Codes: Y10T 156/1313 : Cutting element simultaneously bonds [e.g., cut seaming]

Abstract

A heat sealing jaw assembly for effecting a heat seal of at least two juxtaposed heat sealable sheet materials is described. Preferably, but not exclusively, the heat sealing jaw assembly is adapted for use in a form, fill and seal machine forming thermoplastic bags. The heat sealing jaw assembly comprises a first and a second metal jaw member, each having a heating element for heating the jaw members. Each of the jaw members has an end face disposed in facial alignment with one another. A ribbon member is secured to each of the end faces and disposed in planar alignment with one another. The ribbon member is made of soft material having rubber-like properties and capable of conducting heat from the sealing jaw to a fusing temperature to melt the heat sealable sheet materials. The first and second jaw members are reciprocatable towards and away from one another to press the aligned heated ribbon members against opposed sides of at least two juxtaposed heat sealable sheet materials disposed between the jaw members to effect a heat seal.

Claims

1. A heat sealing jaw assembly for effecting a heat seal of at least two juxtaposed heat sealable sheet materials, said heat sealing jaw assembly comprising a first and a second metal jaw member each having a heating element for heating said jaw members, each said jaw member having an end face disposed in facial alignment with one another, a heat conductive sealing member secured to each said end faces and disposed in planar alignment with one another, said heat sealing member being of a soft material having rubber-like properties and capable of conducting heat from said sealing jaw members to a fusing temperature to melt said heat sealable sheet materials, said first and second jaw members being reciprocable towards and away from one another to press said aligned heated sealing members against opposed sides of two juxtaposed heat sealable sheet materials disposed between said jaw members to effect said heat seal from opposed sides of said juxtaposed sheets and cutting means to cut said heat sealable sheet materials along said heat seal simultaneously with the formation of said heat seal.

2. A heat sealing jaw assembly as claimed in claim 1 wherein said heat conductive sealing member is a heat sealing ribbon member.

3. A heat sealing jaw assembly as claimed in claim 1 wherein said end face of each said jaw members is a straight end face, each end face having a straight elongated cavity therein shaped to receive at least a cross-sectional portion of said ribbon member therein.

4. A heat sealing jaw assembly as claimed in claim 1 wherein said cutting means is an electrically conductive metal slitting wire, said wire being disposed forwardly and substantially centrally along one of said ribbon members and heated to effect a slit in said heat seal.

5. A heat sealing jaw assembly as claimed in claim 3 wherein said ribbon member is held in contact with said elongated cavity by a heat conducting material having non-stick properties with respect to juxtaposed heat sealable sheet materials to be sealed.

6. A heat sealing jaw assembly as claimed in claim 5 wherein said heat conducting material is a polytetrafluoroethylene (PTFE) sheet bonded over said ribbon member and said end face of said jaw member associated therewith.

7. A heat sealing jaw assembly as claimed in claim 6 wherein said electrically conductive wire is a nicrome metal wire held captive between said polytetrafluoroethylene (PTFE) sheet and a further PTFE sheet bonded thereover.

8. A heat sealing jaw assembly as claimed in claim 3 wherein said elongated cavity is of V-shaped cross-section, said ribbon member having a circular cross-section.

9. A heat sealing jaw assembly as claimed in claim 2 wherein said ribbon member is capable of conducting heat to at least a temperature of 300°

C.

10. A heat sealing jaw assembly as claimed in claim 2 wherein said ribbon member is a perfluoroelastomeric substance.

11. A heat sealing jaw assembly as claimed in claim 4 wherein said metal jaw members are elongated steel bars of rectangular cross-section, said end face having a flat central area in which said cavity is disposed, said end face having opposed convex smooth side sections.

12. A heat sealing jaw assembly as claimed in claim 11 wherein said steel bars each have a forward elongated throughbore disposed longitudinally in spaced parallel relationship with said cavity and aligned on a central longitudinal axis of said cavity, said elongated throughbore having a heat cartridge therein for heating said steel bar, a second bore is spaced from said first throughbore for receiving a thermocouple element therein for monitoring the temperature of said steel bar and hence the temperature of said ribbon member.

13. A heat sealing jaw assembly as claimed in claim 12 wherein said heat cartridge of each said sealing bars is connected to a respective controllable voltage supply to control the temperature of said sealing bars independently from one another with said thermocouples providing a feedback signal to a controller circuit corresponding to the actual temperature of said steel bars, said electrically conductive metal slitting wire being connected to a time controlled variable voltage supply which is adjusted to a desirable slitting temperature and time dependent on the fused material being sealed.

14. A heat sealing jaw assembly as claimed in claim 13 wherein said controller circuit is a computer controlled controller circuit.

15. A heat sealing jaw assembly as claimed in claim 13 wherein said heat sealing jaw assembly is a horizontal sealing jaw assembly in a form, fill and seal machine;

said juxtaposed heat sealable sheet materials being thermoplastic film materials.

16. A heat sealing jaw assembly as claimed in claim 13 wherein said sealing bars are heated to a predetermined desired temperature whereby said ribbon elements will melt a respective one of juxtaposed heat sealable sheet materials with heat propagating from both sides of said juxtaposed heat sealable sheet materials towards their juxtaposed faces to fuse the materials together and form said heat seal.

17. A heat sealing jaw assembly as claimed in claim 16 wherein said heat seal is formed during a time period only sufficient to fuse half of said juxtaposed heat sealable sheet materials and an electrical pulse fed to said slitting wire during said time period.

18. A heat sealing jaw assembly as claimed in claim 17 wherein said juxtaposed heat sealable sheet materials are thermoplastic film materials.

19. A heat sealing jaw assembly as claimed in claim 8 wherein said V-shaped cavity is a right angle V-shaped cavity defining an apex and opposed side walls, said apex being disposed on a central longitudinal axis of said jaw members, said side walls contacting said ribbon element disposed in said V-shaped groove to conduct heat to said ribbon element.

20. A heat sealing jaw assembly as claimed in claim 19 wherein said ribbon element has a soft springy property thereby not damaging said juxtaposed heat sealable sheet materials when in sealing pressure contact therewith.

21. A method of forming a heat seal between juxtaposed heat sealable sheet materials, said method comprising the steps of:

(i) providing a pair of metal jaw members having heating means for heating same to a desirable temperature, each said jaw member having an end face with said end jaws disposed in facial alignment, means to reciprocate said jaws towards and away from one another,

(ii) providing a heat conductive sealing member of soft rubber-like material along at least a common section of each said end faces in contact therewith to conduct heat from said jaw members to a fusing temperature to melt said heat sealable sheet materials,

(iii) displacing said jaw members towards one another to press said heat conductive sealing members against said juxtaposed heat sealable sheet material from opposed sides of said sheet material and with said heat conductive sealing members in planar alignment with one another to fuse said materials and seal them together along a seal line, and

(iv) applying an electrical pulse to a metal slitting wire, secured forwardly and substantially centrally along one of said heat conducting sealing members, and at a predetermined time during said fusing step to slit said juxtaposed sheet materials substantially centrally of said seal line.

22. A method as claimed in claim 21 wherein said heat conductive sealing members are ribbon members of predetermined cross-section secured in contact with said end faces of said first and second metal jaw members.