Ergonomic miter saw handle

• US 6,658,976 B2
• Filed: 01/29/2001
• Issued: 12/09/2003
• Est. Priority Date: 01/29/2001
• Status: Expired due to Fees

• Current Assignee: Eastway Fair Company Limited
• Original Assignee: One World Technologies (Techtronic Industries Company Limited)
• Inventors: Dils, Jeffrey M., Brazell, Kenneth M., Wacker, Charles M.
• Primary Examiner(s): Shoap, Allan N.
• Assistant Examiner(s): NGUYEN, PHONG H
• Application Number:
  US09/771,775
• Publication Number:
  US 20020100352A1
• Time in Patent Office: 1,044 Days
• Field of Search: 301/61, 30/31, 303/14, 301/55, D 8/99, 834/73, 834/682, 834/683, 834/687, 835/222.5, 835/81, 834/90, 834/713
• US Class Current: 83/471.3
• CPC Class Codes: B23D 45/044 the saw blade being adjustable according to angle of cut B23D45/025 takes precedence
• CPC Class Codes: B27B 5/29 Details; Component parts; Accessories
• CPC Class Codes: Y10T 83/7697 Tool angularly adjustable relative to work-support
• CPC Class Codes: Y10T 83/7705 Adjustable angular relationship
• CPC Class Codes: Y10T 83/7788 Tool carrier oscillated or rotated
• CPC Class Codes: Y10T 83/8773 Bevel or miter cut

Abstract

An ergonomic miter saw is provided having a base and a saw arm assembly with the saw arm assembly pivotally affixed at a fixed end to the base and provided with a distal end having a handle extending outwardly therefrom. The central region of the arm assembly includes a rotary spindle supporting a cutting disk. A handle is preferably provided with an elongate grip portion sized for the user'"'"'s fingers and a palm pad portion extending outwardly therefrom to underlie the heal of the user'"'"'s hand to minimize bending torque on the user'"'"'s wrist as the arm is lowered. Ideally, the handle is rotated in a direction opposite that the cutting disk is tilted. Preferably, the handle is adjustable oriented about the arm axis in a direction opposite that the saw blade is tiltable so that the deviation for horizontal of the handle can be minimized when the miter saw is used in a tilted cutting disk mode.

Claims

1. A miter saw comprising:

a base;

an arm assembly having a fixed end pivotally attached to the base, a free distal end forming a handle spaced outwardly therefrom and a central region therebetween provided with a rotary spindle supporting a cutting disc;

said handle comprising a D-shaped portion, said D-shaped portion including a grip portion, said D-shaped portion being connected to said central region via a rotatable joint to permit rotation of said handle, said handle and said rotatable joint having a common pivot axis therethrough;

said rotatable joint comprising a locking mechanism cooperating with the central region for permitting selective handle rotation about said pivot axis and for maintaining a selected orientation of said handle portion relative to said central region during a cutting operation of the miter saw.

2. The miter saw of claim 1 wherein the handle is rotatably adjustable between at least 0°

and 30°

from horizontal measured when the arm is lowered and the rotary spindle is horizontal.

3. The miter saw of claim 1 wherein the handle is rotatably adjustable between at least 0°

and 40°

from horizontal measured when the arm is lowered and the rotary spindle is horizontal.

4. The miter saw of claim 1 wherein the pivotal attachment of the arm to the base is adjustable about a vertical and a horizontal axis in order to enable a user to make a compound miter cut.

5. The miter saw of claim 4 wherein the handle is rotatable to the same extent that the arm is adjustable about the horizontal axis so as to enable the handle to be maintained in a horizontal orientation during a compound miter cut.

6. A miter saw comprising:

a base;

an arm assembly having a fixed end pivotally attached to the base, a free distal end forming a handle spaced outwardly therefrom, a central region therebetween provided with a rotary spindle supporting a cutting disc;

said handle comprising a first handle portion and a second handle portion spaced from said first handle portion, said first handle portion being connected to said central region via a rotatable joint to permit the rotation of said handle, said first handle portion and said rotatable joint having a common central longitudinal axis therethrough;

said rotatable joint comprising indicia and a corresponding alignment configuration to provide a visual indication to the amount of handle rotation of said second handle portion about said central longitudinal axis;

wherein the handle has a transverse oriented elongate grip portion sized for a user'"'"'s fingers to wrap thereabout and a palm pad portion extending outwardly from the grip portion for a distance sufficient to underlie the heel portion of the palm of the user'"'"'s hand so that as the user lowers the handle towards the base to cause the cutting disc to engage a work piece, the palm pad portion transmits downward force from the user'"'"'s hand to the handle thereby minimizing torque on the user'"'"'s wrist.

7. The miter saw of claim 6 wherein the elongate grip portion further comprises a lock-out switch extending transversely to the left of the grip portion adjacent the user'"'"'s thumb and a trigger switch mounted on the grip portion extending inwardly from the grip portion adjacent a user'"'"'s index finger.

8. The miter saw of claim 6 wherein the palm pad portion further comprises a soft elastomeric pad overlying a relatively rigid structural pad member.

9. The miter saw of claim 6 wherein the handle has a maximum vertical thickness when the handle is in a lowered horizontal orientation of between 1.5″

and 2.5″

.

10. The miter saw of claim 6 wherein the handle has a fore and aft length measured along the arm axis of between 3″

and 4.5″

.

11. The miter saw of claim 6 wherein the rotatable joint has sufficient travel to enable the elongate grip portion to be moved between a horizontal position and a position rotated at least 30°

counter-clockwise about the arm axis therefrom measured when the arm is lowered and the rotary spindle is generally horizontal.