Car-seat-occupant sensing device

• US 6,661,341 B2
• Filed: 11/06/2001
• Issued: 12/09/2003
• Est. Priority Date: 11/08/2000
• Status: Expired due to Fees

• Current Assignee: Furukawa Electric Company Limited, NHK Spring Company Limited
• Original Assignee: NHK Spring Company Limited
• Inventors: Yamazaki, Hiroyuki, Nishimoto, Takuya, Sasaki, Katsutoshi, Masuda, Ko, Obata, Ken
• Primary Examiner(s): PHAM, TOAN NGOC
• Application Number:
  US09/985,801
• Publication Number:
  US 20020053980A1
• Time in Patent Office: 763 Days
• Field of Search: 340/562, 340/665, 340/667, 340/668, 340/666, 177/45, 177/48, 177/136, 177/225, 200/600, 200/61.74, 200/61.76, 200/61.78, 200/453, 200/462, 200/85.R, 200/85.A, 180/273, 738/623.81, 738/624.2, 738/626.41, 324/661, 324/662, 324/686, 324/690
• US Class Current: 340/562
• CPC Class Codes: B60N 2/002 Seats provided with an occupancy detection means mounted therein or thereon detection means responsive to presence or absence of children B60N2/266
• CPC Class Codes: B60N 2/7094 Upholstery springs

Abstract

A seat-occupant sensing device for a car seat is provided, such that a heater can be installed in the seat without deterioration of sitting comfort. A load sensor is mounted to a cushion frame of a car seat. The end of a flexible cushion support is linked with the load sensor. Because the flexible cushion support flexes when a person sits on the seat, the load sensor detects the moment when the person sits on the seat.

Claims

1. A seat-occupant sensing device for a car seat, said sensing device comprising:

a frame of the car seat;

a cushion support for supporting a cushion of the car seat;

a load sensor having a pressure-detecting spring and two electrodes positioned to form a capacitor, said electrodes having regions that face each other, an area of said regions defining an electrostatic capacitance of said capacitor, said area and said capacitance varying as said pressure-detecting spring contracts or extends; and

a pair of inner and outer electrode holding members made of insulating material and mounted to be slidable along each other as the pressure-detecting spring extends or contracts;

wherein one end of said pressure-detecting spring is connected to said frame, and the other end of said pressure-detecting spring is connected to said cushion support.

2. The device of claim 1, wherein each of said electrodes is formed on one of said inner and outer holding members.

3. The device of claim 2, wherein said inner holding member is telescopically received within said outer member, said inner holding member being a tubular element, said pressure-detecting spring being at least partially received inside said tubular element and having two opposite ends each being engaged with one of said inner and outer holding members.

4. The device of claim 1, further comprising a projection formed on one of said inner and outer holding members and a matching groove formed on the other of said inner and outer holding members, said projection riding in and along said groove so that said inner and outer electrode holding members are slidable along each other as said spring contracts or expands.

5. The device of claim 1, wherein said inner holding member is telescopically received within said outer member so that a gap between said electrodes is substantially constant.

6. The device of claim 1, wherein said cushion support is connected to said frame by a plurality of springs arranged circumferentially of said cushion support, said pressure-detecting spring being one of said springs.

7. The device of claim 6, wherein said frame has an opening, and said cushion support is disposed within said opening and is connected to said frame by said springs which are arranged circumferentially of said cushion support and said opening.

8. The device of claim 1, wherein said cushion support and said load sensor are positioned in a backrest portion of said frame.

9. The device of claim 1, further comprising a spacer inserted between said holding members, wherein said spacer is made of insulating material and has a substantially constant thickness.

10. A seat-occupant sensing device for a car seat, said sensing device comprising:

a frame of the car seat, said frame having a bottom and at least two opposite side walls extending from said bottom;

a load sensor having a pressure-detecting spring and two electrodes positioned to form a capacitor, said electrodes having regions that face each other, an area of said regions defining an electrostatic capacitance of said capacitor, said area and said capacitance varying as said pressure-detecting spring contracts or extends; and

a pair of inner and outer electrode holding members made of insulating material and mounted to be slidable along each other as the pressure-detecting spring extends or contracts;

wherein said pressure-detecting spring is attached to and extends between said opposite side walls.

11. The device of claim 10, wherein each of said electrodes is formed on one of said inner and outer holding members.

12. The device of claim 11, wherein said inner holding member is telescopically received within said outer member, said inner holding member being a tubular element, said pressure-detecting spring being at least partially received inside said tubular element and having two opposite ends each being engaged with one of said inner and outer holding members.

13. The device of claim 10, further comprising a spacer inserted between said holding members, wherein said spacer is made of insulating material and has a substantially constant thickness.

14. The device of claim 13, wherein said inner holding member is telescopically received within said outer member.

15. The device of claim 10, further comprising a projection formed on one of said inner and outer holding members and a matching groove formed on the other of said inner and outer holding members, said projection riding in and along said groove so that said inner and outer electrode holding members are slidable along each other as said spring contracts or expands.

16. The device of claim 10, further comprising a sensing plate attached to and extending between said side walls of said frame, wherein one end of said pressure-detecting spring being connected to one of two opposite longitudinal ends of said sensing plate and the other end of said pressure-detecting spring being connected to one of said side walls.

17. The device of claim 16, further comprising a spring having opposite ends connected to the other longitudinal end of said sensing plate and the other side wall, respectively.

18. A seat-occupant sensing device for a car seat, said sensing device comprising:

a load sensor having a pressure-detecting spring and two electrodes positioned to form a capacitor, said electrodes having regions that face each other, an area of said regions defining an electrostatic capacitance of said capacitor, said area and said capacitance varying as said pressure-detecting spring contracts or extends; and

a pair of inner and outer electrode holding members made of insulating material and mounted to be slidable along each other as the pressure-detecting spring extends or contracts;

wherein said inner and outer electrode holding members are tubular members received telescopically one inside another to define a housing that is expandable and collapsible in an axial direction of said tubular elements as said pressure-detecting spring contracts or extends.

19. The device of claim 18, wherein said pressure-detecting spring is received inside said housing and extends in said axial direction from one axial end of said housing to an opposite axial end thereof.

20. The device of claim 19, wherein said pressure-detecting spring has two opposite ends each extending outwardly beyond and being fixed to one of said axial ends of said housing.