Implantable lead connector assembly for implantable devices and methods of using it

• US 6,662,035 B2
• Filed: 09/13/2001
• Issued: 12/09/2003
• Est. Priority Date: 09/13/2001
• Status: Expired due to Term

• Current Assignee: Neuropace Inc.
• Original Assignee: Neuropace Inc.
• Inventors: Sochor, Jerzy
• Primary Examiner(s): COHEN, LEE S
• Application Number:
  US09/951,234
• Publication Number:
  US 20030050549A1
• Time in Patent Office: 817 Days
• Field of Search: 600/378, 607/37, 607/38, 607/57, 607/116, 607/137, 439/909
• US Class Current: 600/378
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]
• CPC Class Codes: A61N 1/0529 Electrodes for brain stimulation
• CPC Class Codes: H01R 13/5224 for medical use
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: Y10S 439/909 Medical use or attached to human body

Abstract

This is an implantable lead connector assembly for connecting electrode leads implanted into the brain to implantable devices. The lead connector assembly preferably includes at least one interposer for holding a lead electrode, a connector housing, a fastener, and electrical connection members that electrically link the electrode lead connections to the to pins projecting from the lead connector assembly. Electrical contact between the electrode lead and the external pins of the connector assembly is accomplished by closing the connector housing. Multiple electrical leads may be connected in this way and the electrical contacts between the connector and the electrode lead are sealed from each other and from external fluids. A method for connecting an implantable electrode lead to an implantable device using such an implantable connector is also provided.

Claims

1. An implantable lead connector assembly for separably, electrically connecting at least one electrode lead having at least one proximal contact to an implantable device, the lead connector assembly comprising:

a closable connector housing having an open position adapted for accepting said at least one electrode lead and a closed position, the closable connector housing comprising seals adapted to isolate each of the at least one proximal contact in said closed position;

a fastener adapted to maintain the connector housing in the closed position;

at least one resilient electrical conductive member within said connector housing in electrical contact with a terminal adapted to connect said resilient electrical conductive member to said implantable device, said at least one resilient electrical conductive member further adapted to contact one of said at least one proximal contact of said at least one electrode lead, whereby changing said closable connector housing from said open position to said closed position compresses each said at least one resilient electrical conductive member contacting a proximal contact and isolates each said at least one proximal contact; and

at least one interposer for accepting the at least one electrode lead, the at least one interposer having a sufficient number of openings exposing the at least one proximal contact of said at least one electrode lead to said at least one resilient electrical conductive member.

2. The assembly of claim 1 wherein said fastener is further adapted to change said closable connector housing from said open position to said closed position.

3. The assembly of claim 1 wherein the connector housing comprises:

a clamp housing having an interior and an exterior, said interior of said clamp housing substantially conforming to an upper portion of at least one of said interposers; and

a connector carriage having an interior and an exterior, said interior of said connector carriage substantially conforming to a lower portion of at least one of said interposers.

4. The assembly of claim 1 wherein said at least one interposer has conductive regions adapted substantially positionally to match the at least one proximal contact of said at least one electrode lead, wherein said at least one resilient electrical conductive member comprises said conductive regions, and said conductive regions are substantially surrounded by nonconductive regions.

5. The assembly of claim 4 further comprising a plurality of terminals, each of said plurality of terminals adapted to connect to one of said resilient electrical conductive members.

6. The assembly of claim 5 wherein each of said plurality of terminals comprises a feedthrough pin.

7. The assembly of claim 5 further comprising an insulative baseplate and wherein each of said plurality of terminals passes through said baseplate.

8. The assembly of claim 5 further comprising a filtering capacitor capacitively coupled to each of said plurality of terminals.

9. The assembly of claim 1 further comprising a plurality of said resilient electrical conductive members.

10. The assembly of claim 9 wherein said resilient electrical conductive members comprise spring contacts.

11. The assembly of claim 9 wherein said resilient electrical conductive members comprise fuzz buttons.

12. The assembly of claim 9 further comprising a plurality of terminals, each of said plurality of terminals adapted to connect to one of said resilient electrical conductive members.

13. The assembly of claim 12 wherein each of said plurality of terminals comprises a feedthrough pin.

14. The assembly of claim 12 further comprising an insulative baseplate and wherein each of said plurality of terminals passes through said baseplate.

15. The assembly of claim 12 further comprising a filtering capacitor capacitively coupled to each of said plurality of terminals.

16. An implantable lead connector assembly for separably, electrically connecting one or more implantable electrodes having at least one proximal contact to an implantable device, the lead connector assembly comprising:

an interposer for accepting one or more electrode leads, where said interposer comprises an insulator and has openings for exposing the proximal contacts of said electrode lead and further comprising at least portions of seals adapted electrically to isolate said proximal contacts;

a connector housing for enclosing said interposer, said connector housing having an interior and an exterior;

a plurality of electrical conductive members passing from the interior to the exterior of said connector housing, said electrical conductive members each having a first end and a second end, such that said first ends of said electrical conductive members pass through said openings on said interposer for contacting the proximal contacts of said electrode lead and said second ends of said electrical conductive members projecting from said exterior of said connector housing; and

a fastener adapted to compress said electrical conductive members against the proximal contacts of said electrode lead held in said interposer, forming an electrical contact.

17. The assembly of claim 16 where the connector housing is adapted to be opened and closed and wherein the fastener is further adapted to adapted to maintain said connector housing closed.

18. The assembly of claim 17 wherein said fastener is further adapted to change said connector housing from opened to closed.

19. The assembly of claim 16 wherein the connector housing comprises:

a clamp housing having an interior and an exterior, said interior of said clamp housing substantially conforming to an upper portion of the interposer; and

a connector carriage having an interior and an exterior, said interior of said connector carriage substantially conforming to a lower portion of the interposer.

20. The assembly of claim 16 where said plurality of electrical conductive members are resilient.

21. The assembly of claim 20 wherein said plurality of resilient electrical conductive members comprise spring contacts.

22. The assembly of claim 20 wherein said plurality of resilient electrical conductive members comprise fuzz buttons.

23. The assembly of claim 16 wherein the interior of said connector housing further comprises at least a portion of a seal that cooperatively engages with the at least portions of seals on said at least one interposer to isolate each said at least one proximal contact.

24. An implantable lead connector assembly for electrically connecting at least one implantable electrode lead each electrode lead having at least one proximal contact, to an implantable device, the lead connector assembly comprising:

at least one interposer comprising an insulator, for holding said electrode lead, said interposer having an upper portion and a lower portion, and having openings on said lower portion for exposing said proximal contacts of said electrode lead;

a clamp housing having an interior and an exterior, said interior of said clamp housing substantially conforming to said upper portion of at least one of said interposers;

a plurality of compressible electrical connection members having a first and a second end, where said electrical connection members fit into said openings on said interposer such that said first ends of said electrical connection members will form electrical contacts with an electrode lead;

a connector carriage having an interior and an exterior, said interior of said connector carriage substantially conforming to said lower portion of at least one of said interposers;

a baseplate attached to said connector carnage;

a plurality of electrically conductive feedthrough pins each having a first end and a second end such that said second ends of said feedthrough pins will form electrical connection to an implantable device on said exterior of said connector carriage, and said first ends of said feedthrough pins will form electrical contacts with said second ends of said electrical connection members; and

a fastener for holding said clamp housing to said connector carriage, adapted to hold said interposer between said clamp housing and said connector carnage to make contact between said feedthrough pins and said electrode lead via said electrical connection members.

25. The assembly of claim 24 further comprising a seal interior of said clamp housing that isolates each electrode lead within said interposer between said interior of said clamp housing and said interior of said connector carriage upon engaging said fastener.

26. The assembly of claim 25 where said upper portion of said interposer further comprises clips for holding the electrode lead.

27. The assembly of claim 24 where said interior of said connector carriage further comprises at least two alignment posts adapted to fit into said alignment holes interior of said clamp housing.

28. The assembly of claim 24 where said electrical connection members are fuzz button connectors.

29. The assembly of claim 28 where said fuzz button connectors are held in said interposer by a conductive retaining layer attached to said interposer.

30. The assembly of claim 24 where said fastener is a screw passing through said clamp housing that couples with a threaded hole on said connector carriage.

31. The assembly of claim 24 where said fastener is a screw removably retained in said clamp housing.

32. The assembly of claim 24 where said baseplate further comprises at least one ceramic layer.

33. The assembly of claim 24 where said baseplate further comprises at least one filter capacitor capacitively coupled to at least one feedthrough pin.

34. The assembly of claim 24 wherein said connector carriage holds exactly two of said interposers.

35. The assembly of claim 24 wherein said electrical connection members comprise spring contacts and each of said spring contacts is attached to said first ends of each of said feedthrough pins.

36. The assembly of claim 35 wherein said spring contacts are an alloy of 80-20 Platinum-Iridium.

37. The assembly of claim 24 wherein said upper portion of said interposer is separable from said lower portion of said interposer.

38. A method of connecting an implantable electrode lead to an implantable device comprising:

providing an implantable electrode lead;

providing an implantable device;

providing an implantable lead connector assembly, the assembly comprising an interposer having openings, a connector housing and a fastener, where the connector housing includes electrical connection members fitting within said interposer openings and that are electrically continuous with pins projecting from an external face of the connector housing.

39. The method of claim 38 further comprising the steps of:

sealing the implantable electrode lead into the interposer by activating the fastener.