Mesh and stent for increased flexibility

• US 6,673,103 B1
• Filed: 05/16/2000
• Issued: 01/06/2004
• Est. Priority Date: 05/20/1999
• Status: Expired due to Term

• Current Assignee: Lifeport Sciences LLC (Acacia Research Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: Golds, Ellen, Tseng, David, Boatman, Jeff
• Primary Examiner(s): Milano, Michael J.
• Assistant Examiner(s): HO, TAN-UYEN THI
• Application Number:
  US09/571,530
• Time in Patent Office: 1,330 Days
• Field of Search: 623/1.1, 623/1-2-, 623/1.23, 623/1-8-, 623/1.35, 623/1.46, 623/23.7, 623/23.71, 606/194-195, 606/200
• US Class Current: 623/1.13
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2250/0029 differing in bending or flexure capacity

Abstract

A composite stent-graft tubular prosthesis includes an inner PTFE tubular structure, an outer PTFE tubular structure positioned about the inner PTFE tubular structure and a diametrically deformable stent interposed between the inner and outer PTFE tubular structures. The interposed stent is formed from an elongate wire helically wound with a plurality of longitudinally spaced turns into an open configuration. Each of the turns includes successive aligned upper and lower wave-like peaks. Selective ones of said upper and lower peaks are exposed exteriorly of the outer PTFE structure to render the composite prosthesis longitudinally flexible.

Claims

1. A composite stent-graft tubular prosthesis comprising:

an inner PTFE tubular structure having first and second ends;

an outer PTFE tubular structure having first and second ends, positioned about said inner PTFE tubular structure; and

a diametrically deformable stent interposed between said inner and outer PTFE tubular structure, said stent being formed from an elongate wire helically wound with a plurality of longitudinally spaced turns into an open tubular configuration, each of said turns including successive upper and lower wave-like peaks wherein selective ones of said upper and lower peaks are exposed exteriorly of said outer PTFE structure and at least a portion of said outer PTFE structure being longitudinally uninterrupted in an axially direction from said first end to said second end.

2. A composite stent-graft prosthesis of claim 1 wherein said outer PTFE tubular structure includes a plurality of slits therethrough, said selective upper and lower peaks extending through said slits.

3. A composite stent-graft prosthesis of claim 1 wherein said outer PTFE tubular structure includes a plurality of apertures therethrough and wherein said selective upper and lower peaks are aligned with said apertures.

4. A composite stent-graft prosthesis of claim 3 wherein said upper peaks of one turn are juxtaposed with respect to said lower peaks of an adjacent turn.

5. A composite stent-graft prosthesis of claim 4 wherein each aperture of said outer tubular structure exposes said juxtaposed upper and lower peaks.

6. A composite stent-graft prosthesis of claim 1 wherein said inner and outer PTFE tubular structures are formed of sheets.

7. A composite stent-graft prosthesis of claim 1 wherein said outer PTFE tubular stent is adheringly secured to said inner PTFE tubular structure at spaces between said wound wire.

8. A composite stent-graft prosthesis of claim 7 wherein said outer PTFE tubular structure is laminated to said inner PTFE tubular stent.

9. A composite stent-graft tubular prosthesis comprising:

a first PTFE tubular structure having first and second ends;

a diametrically deformable stent positioned over said first PTFE tubular structure, said stent being formed of an elongate helically wound wire formed into an open tubular configuration by a plurality of turns, said helically wound wire including a plurality of transverse generally wave-like undulations therealong defining successive upper and lower peaks; and

a second PTFE tubular structure having first and second ends, positioned over said stent, said second PTFE tubular structure including a plurality of apertures therethrough, said apertures being aligned with selective ones of said upper and lower peaks to expose said upper and lower peaks to thereby enhance longitudinal flexibility of said prosthesis and at least a portion of said second PTFE structure being longitudinally uninterrupted in an axially direction from said first end to said second end.

10. A composite stent-graft prosthesis of claim 9 wherein said stent includes said wave-like undulations being arranged such that the upper peaks of one turn are juxtaposed with the lower peak of an adjacent turn.

11. A composite stent-graft prosthesis of claim 10 wherein said aperture of said second PTFE tubular structure are aligned with selective ones of said juxtaposed upper and lower peaks.

12. A composite stent-graft prosthesis of claim 11 wherein said first and second tubular structures are formed of expanded PTFE.

13. A composite stent-graft prosthesis of claim 11 wherein said first and second tubular structures are formed from PTFE sheets.

14. A composite stent-graft prosthesis of claim 9 wherein said first PTFE tubular structure is laminated to said second PTFE tubular structure through said wound wire.

15. A composite stent-graft tubular prosthesis comprising:

an inner PTFE tubular structure having first and second ends;

an outer PTFE tubular graft structure having first and second ends positioned about said inner PTFE tubular structure; and

a diametrically deformable stent interposed between said inner and outer PTFE tubular graft structure, said stent being formed from an elongate wire helically wound with a plurality of longitudinally spaced turns into an open tubular configuration, each of said turns including successive upper and lower wave-like peaks wherein selective ones of said upper and lower peaks are exposed exteriorly of said outer PTFE graft structure and at least a portion of said outer PTFE graft structure being uninterrupted in an axially direction from said first end to said second end.

16. A composite stent-graft tubular prosthesis comprising:

an inner PTFE tubular structure having first and second ends;

an outer PTFE tubular structure having first and second ends positioned about said inner PTFE tubular structure; and

a diametrically deformable stent interposed between said inner and outer PTFE tubular structure, wherein selected segments of said stent are exposed exteriorly of said outer PTFE structure and at least a portion of said outer PTFE structure being uninterrupted in an axially direction from said first end to said second end.