Auger drill directional control system

• US 6,688,408 B2
• Filed: 05/15/2001
• Issued: 02/10/2004
• Est. Priority Date: 05/16/2000
• Status: Expired due to Fees

• Current Assignee: James S. Barbera, Russell J. Miller
• Original Assignee: James S. Barbera, Russell J. Miller
• Inventors: Barbera, James S., Miller, Russell J.
• Primary Examiner(s): Shackelford, Heather
• Assistant Examiner(s): Singh, Sunil
• Application Number:
  US09/855,363
• Publication Number:
  US 20020020559A1
• Time in Patent Office: 1,001 Days
• Field of Search: 175/45, 175/61, 299/1.8, 340/853--85, 324/326, 324/207.17, 324/346
• US Class Current: 175/45
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: E21B 7/06 Deflecting the direction of boreholes

Abstract

An auger drill directional control system includes a positional transmitter mounted on a drillhead at the front of a pipe, the positional transmitter transmitting directional and pitch signals to a positional receiver disposed above the grade at the desired terminal location of the drillhead; the positional receiver transfers the signal information to the positional processor that detects deviations by the drillhead from the desired course of travel and produces a correction signal to compensate for the deviation; the correction signal is transmitted by a control transmitter and is received by a control receiver disposed on the underground boring machine; the control receiver passes the correction signal to the control processor which converts the correction signal into a correction command that is delivered to an adjustment apparatus operatively connected with the drillhead. The control system thus provides a closed loop control system that controls the drillhead in the vertical and horizontal directions with respect to the pipe and that employs a receiver that can be placed on the ground above grade and can be moved from position to position to allow the drillhead to be directed around obstacles.

Claims

1. In an underground boring machine for driving a pipe through a subterranean location, the underground boring machine being of the type including a sled, a drillhead mounted on the pipe, a positional transmitter disposed in the drillhead, the positional transmitter transmitting a positional signal, and an adjustment apparatus operatively connected between the sled and the drillhead, said adjustment apparatus comprising:

a pair of actuation drives and a pair of control motors, each of said actuation drives being operationally mounted between the pipe and the drillhead and operationally connected with said control motors;

a pair of drive rods, each of which is operationally mounted between a respective one of the actuation drives and a respective one of said control motors;

a pair of flexible couplings, each of said flexible couplings extending between and connected to a respective one of the drive rods and control motors; and

a knuckle operationally mounted between the pipe and the drillhead and spaced substantially evenly about the circumference of the pipe between the actuation drives, with said knuckle disposed at substantially a lowermost point along the circumference of the pipe.

2. The adjustment apparatus defined in claim 1 in which the actuation drives are disposed on the circumference of the pipe and spaced from said knuckle by an angle in approximately the range of from 100°

to 140°

, said actuation drives being spaced apart from one another along the circumference of the pipe by an angle in approximately the range of from 80°

to 160°

.

3. The adjustment apparatus defined in claim 1 wherein the knuckle includes a socket and a spherical ball movably mounted within said socket.

4. In an underground boring machine for driving a pipe through a subterranean location, the underground boring machine being of the type including a sled, a drillhead movably mounted with respect to the pipe, a positional transmitter disposed in the drillhead, the positional transmitter transmitting a positional signal, and an adjustment apparatus operatively connected between the sled and the drillhead, said adjustment apparatus comprising:

a pair of actuation drives and a pair of control motors, each of said actuation drives being operationally mounted between the pipe and the drillhead and operationally connected with a respective one of said control motors; and

each of said actuation drives includes a first member mounted on the drilihead and a second member mounted on the pipe, said first member being threadably engaged with the second member for causing movement of the drillhead with respect to the pipe in response to the positional signal.

5. The adjustment apparatus defined in claim 4 wherein each of the second members includes a hollow collar and a threaded sleeve extending therethrough, said sleeve being formed with an internally threaded bore;

and in which each of the first member includes a threaded stud which is threadably engaged within the internally threaded bore of the second member to provide for movement between the first and second members.

6. The adjustment apparatus defined in claim 5 wherein a drive rod operationally connects each of the control motors to a respective one of the threaded sleeves of the second members for rotating said threaded sleeves in response to positional signal from the positional transmitter.

7. The adjustment apparatus defined in claim 6 wherein each of the threaded sleeves terminates in a drive head having at least one flat surface;

and in which each of the drive rods terminates in a drive socket which slidably receives the drive head therein to provide a drive connection therebetween.

8. The adjustment apparatus defined in claim 5 wherein each of the hollow collars of the second members includes a pair of protrusions;

in which a pair of plates are secured to the pipe; and

in which said protrusions are pivotably attached to said plates to pivotably mount the second member on the pipe.

9. The adjustment apparatus defined in claim 4 wherein the first member includes a block formed with a substantially cylindrical cavity containing a threaded stud;

in which a pivot plate is secured to the drillhead; and

in which said block is pivotably mounted on the pivot plate.

10. In an underground boring machine for driving a pipe through a subterranean location, the underground boring machine being of the type including a sled, a drillhead mounted on the pipe, a positional transmitter disposed in the drillhead, the positional transmitter transmitting a positional signal, and an adjustment apparatus operatively connected between the sled and the drillhead, said adjustment apparatus comprising:

a pair of actuation drives and a pair of control motors, each of said actuation drives being operationally mounted between the pipe and the drillhead and operationally connected with a respective one of said control motors;

a knuckle operationally mounted between the pipe and the drillhead and located on the circumference of the pipe between the pair of actuation drives, said knuckle includes a socket mounted on one of the pipe and drillhead and a spherical ball mounted on the other of said pipe and drillhead, said ball being movably mounted within said socket; and

each of said actuation drives includes a first member pivotably mounted on the drillhead and a second member pivotably mounted on the pipe, and a threaded connection movably adjustable connecting together said first and second members for moving said drillhead with respect to said pipe.