Interlocking mat system for construction of load supporting surfaces

• US 6,695,527 B2
• Filed: 01/27/2003
• Issued: 02/24/2004
• Est. Priority Date: 05/31/2000
• Status: Expired due to Term

• Current Assignee: Composite Mat Solutions, LLC
• Original Assignee: OLS Consulting Services, Inc. (Newpark Resources Incorporated)
• Inventors: Seaux, Kenneth P., Seaux, Ores Paul, Rogers, Donald S.
• Primary Examiner(s): Hartmann, Gary S.
• Assistant Examiner(s): MITCHELL, KATHERINE W
• Application Number:
  US10/351,807
• Publication Number:
  US 20030113162A1
• Time in Patent Office: 393 Days
• Field of Search: 404/34, 404/35, 404/44, 404/41, 428/116, 428/117
• US Class Current: 404/34
• CPC Class Codes: E01C 9/086 made of concrete, wood, bitumen, rubber or synthetic material or a combination thereof
• CPC Class Codes: Y10T 428/24149 Honeycomb-like
• CPC Class Codes: Y10T 428/24157 Filled honeycomb cells [e.g., solid substance in cavities, etc.]

Abstract

A reusable mat system for the construction of load bearing surfaces, such as temporary roadways and equipment support surfaces, over unstable or unsubstantial terrain, comprising durable, interlocking individual mats which can be quickly and easily installed in a single application, and which can thereafter be easily removed and stored until needed again. The individual mats of the present invention interlock on all sides to form stable and continuous load bearing surfaces, and exhibit favorable traction characteristics.

Claims

1. A load supporting structure comprising:

a. a first generally rectangular panel having a top, a bottom, a plurality of substantially vertical walls extending between said top and bottom which define a plurality of hollow cells, and a substantially solid lip along two adjacent sides of said panel, wherein a skin is disposed along the bottom of said substantially vertical walls to define a substantially continuous surface on the bottom of said first panel;

b. a second generally rectangular panel having a top, a bottom, a plurality of substantially vertical walls extending between said top and bottom which define a plurality of hollow cells, and a substantially solid lip along two adjacent sides of said panel, wherein a skin is disposed along the top of said substantially vertical walls to define a substantially continuous surface on the top of said second panel;

c. a plurality of raised elements extending from the lower surface of said first panel, wherein said raised elements are proximate to and in general alignment with the vertical walls of said first panel;

d. a plurality of raised elements extending from the upper surface of said second panel, wherein said raised elements are proximate to and in general alignment with the vertical walls of said second panel; and

e. means for affixing the top of said first panel to the bottom of said second panel, wherein said panels are offset relative to one another such that said substantially solid lip of said first panel forms a lower peripheral extension along two adjacent sides, and said substantially solid lip of said second panel forms an upper peripheral extension along the remaining two sides, and the substantially vertical walls of said first panel are aligned with said substantially vertical walls of said second panel.

2. The load supporting structure recited in claim 1, wherein said means for affixing said first panel to said second panel comprises a plurality of mechanical fasteners.

3. The load supporting structure recited in claim 2, wherein said mechanical fasteners further comprise:

a. a plurality of threaded bolts disposed through bores extending through said first and second panels; and

b. nuts received on said threaded bolts.

4. The load supporting structure recited in claim 1, wherein said first and second panels are welded along the seam formed between said first and second panels.

5. The load supporting structure recited in claim 1, further comprising a traction promoting material on the bottom of said first panel and the top of said second panel.

6. The load supporting structure recited in claim 5, wherein said traction promoting material on the bottom of said first panel and top of said second panel comprises low density polyethylene.

7. The load supporting structure recited in claim 1, further comprising means for dissipating static electricity.

8. The load supporting structure recited in claim 1, further comprising a plurality of bores extending through said substantially solid lip of said first panel and said substantially solid lip of said second panel.