Method for the operation of a centrifugal pump

• US 6,715,996 B2
• Filed: 03/13/2002
• Issued: 04/06/2004
• Est. Priority Date: 04/02/2001
• Status: Active Grant

• Current Assignee: Danfoss Drives A/S (Danfoss A/S)
• Original Assignee: Danfoss Drives A/S (Danfoss A/S)
• Inventors: Moeller, Eik Sefeldt
• Primary Examiner(s): Yu, Justine R.
• Assistant Examiner(s): Rodriguez, William H.
• Application Number:
  US10/098,787
• Publication Number:
  US 20020176783A1
• Time in Patent Office: 755 Days
• Field of Search: 417/43, 417/44.1, 417/44.11, 417/53, 417/423.1
• US Class Current: 417/44.11
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine
• CPC Class Codes: F04D 15/0227 Lack of liquid level being detected using a flow transducer
• CPC Class Codes: F04D 15/0236 Lack of liquid level being detected by analysing the parameters of the electric drive, e.g. current or power consumption

Abstract

A method for the operation of a centrifugal pump (2) driven by an electric motor (5) with variable frequency, wherein too small a flow through the pump (2) is ascertained by monitoring electrical quantities, and a pump arrangement (1) having a centrifugal pump (2), an electric motor (5) which drives the centrifugal pump (2), a controlled frequency converter (6) which feeds the electric motor (5), a sensor device (12, 13) and an evaluating device (15-19) are described.

It is desired to detect, by simple means, when no through-flow is present.

For that purpose, the electrical power is ascertained and compared to a control quantity formed as a function of the frequency of the motor (5). The sensor device ascertains values for determination of the electrical power, and the evaluating device has a dynamic limit value former (18), which forms a control quantity as a function of the frequency of the motor (5).

Claims

1. An electric motor for driving a pump, comprising:

control electronics for determining the frequency of rotational speed of the pump motor,

a frequency sensor for detecting the frequency of the pump motor,

a power sensor for detecting electrical power consumed by the pump motor,

a computational device for calculating a threshold reference power level which would be present at a predetermined condition that would lead to a malfunction of the motor, for at least one frequency of the pump motor,

a comparator that compares the electrical power actually consumed by the pump motor to the threshold reference power level, and

a switch for disabling the pump motor when the comparator senses that the electrical power consumed by the pump motor is less than the threshold reference power level.

2. The apparatus of claim 1, wherein the computational device contains a second computational device for determining a fixed power loss of the pump motor.

3. The apparatus of claim 2, wherein the second computation device contains a converter for converting the fixed power loss into a threshold reference power level.

4. The apparatus of claim 2, wherein the fixed power loss is calculated from at least two measurements of the electrical power consumed by the motor at different frequencies and without flow through the pump, according to the following formula:

$G_{\mathrm{fix}}=\frac{G_{\mathrm{f2}}-G_{\mathrm{f1}}\times <br><br>{\left(\frac{f_2}{f_1}\right)}^3}{1-{\left(\frac{f_2}{f_1}\right)}^3},$

wherein G_fix is the fixed power loss, f₁ is the first frequency, f₂ is the second frequency, G_f1 is the power consumed by the motor at frequency f₁, and G_f2 is the power consumed by the motor at frequency f₂.

5. The apparatus of claim 3, wherein the calculated threshold reference power level includes a product, one of the factors of which can be specified by a user.

6. The apparatus of claim 5, wherein the factor is selected to be greater than unity.

7. The apparatus of claim 6, wherein the threshold reference power level is calculated according to the following formula:

$G_x=\left[\left(G_{\mathrm{f1}}-G_{\mathrm{fix}}\right)\times <br><br>{\left(\frac{f_x}{f_1}\right)}^3+G_{\mathrm{fix}}\right]\times <br><br>F,$

wherein G_x is the threshold reference power level, F is the factor, f_x is actual frequency of the motor, and the other quantities are as indicated above.

8. A method of controlling the operation of a pump driven by an electric motor comprising the steps of:

determining the frequency of rotational speed of the pump motor,

detecting the frequency of the pump motor,

detecting electrical power consumed by the pump motor,

calculating a threshold reference power level which would be present at a predetermined condition that would lead to a malfunction of the motor, for at least one frequency of the pump motor,

comparing the electrical power actually consumed by the pump motor to the threshold reference power level, and

disabling the pump motor when the electrical power consumed by the pump motor is less than the threshold reference power level.

9. The method of claim 8, wherein the fixed power loss is calculated from at least two measurements of the electrical power consumed by the motor at different frequencies and without flow through the pump, according to the following formula:

$G_{\mathrm{fix}}=\frac{G_{\mathrm{f2}}-G_{\mathrm{f1}}\times <br><br>{\left(\frac{f_2}{f_1}\right)}^3}{1-{\left(\frac{f_2}{f_1}\right)}^3},$

wherein G_fix is the fixed power loss, f₁ is the first frequency, f₂ is the second frequency, G_f1 is the power consumed by the motor at frequency f₁, and G_f2 is the power consumed by the motor at frequency f₂.

10. The method of claim 9, wherein the calculated threshold reference power level includes a product, one of the factors of which can be specified by a user.

11. The method of claim 10, wherein the factor is selected to be greater than unity.

12. The method of claim 11, wherein the threshold reference power level is calculated according to the following formula:

$G_x=\left[\left(G_{\mathrm{f1}}-G_{\mathrm{fix}}\right)\times <br><br>{\left(\frac{f_x}{f_1}\right)}^3+G_{\mathrm{fix}}\right]\times <br><br>F,$

wherein G_x is the threshold reference power level, F is the factor, f_x is actual frequency of the motor, and the other quantities are as indicated above.