Stacked adhesive optical sensor

• US 6,748,254 B2
• Filed: 09/25/2002
• Issued: 06/08/2004
• Est. Priority Date: 10/12/2001
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Nellcor Puritan Bennett Incorporated (Medtronic Plc)
• Inventors: Hannula, Don, Merchant, Adnan, Coakley, Joseph, OʼNeil, Michael Patrick, Mannheimer, Paul, Chin, Rodney
• Primary Examiner(s): Winakur, Eric F.
• Application Number:
  US10/256,245
• Publication Number:
  US 20030109775A1
• Time in Patent Office: 622 Days
• Field of Search: 600/310, 600/322, 600/323, 600/340, 600/344
• US Class Current: 600/344
• CPC Class Codes: A61B 2562/0233 Special features of optical sensors or probes classified in A61B5/00
• CPC Class Codes: A61B 2562/043 in a linear array
• CPC Class Codes: A61B 2562/146 for optical coupling
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 5/0205 Simultaneously evaluating both cardiovascular conditions and different types of body conditions, e.g. heart and respiratory condition
• CPC Class Codes: A61B 5/02427 Details of sensor
• CPC Class Codes: A61B 5/14551 for measuring blood gases
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/6814 Head
• CPC Class Codes: A61B 5/6819 Nose
• CPC Class Codes: A61B 5/6826 Finger
• CPC Class Codes: A61B 5/6829 Foot or ankle
• CPC Class Codes: A61B 5/6833 Adhesive patches
• CPC Class Codes: A61B 5/68335 including release sheets or liners
• CPC Class Codes: A61B 5/6838 Clamps or clips
• CPC Class Codes: A61B 5/6841 by using templates
• CPC Class Codes: G01N 2021/3144 for oxymetry
• CPC Class Codes: G01N 21/49 within a body or fluid
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

An optical sensor having a cover layer, an emitter disposed on a first side of the cover, a detector disposed on the first side of said cover, and a plurality of stacked independent adhesive layers disposed on the same first side of the cover, wherein the top most exposed adhesive layer is attached to a patient'"'"'s skin. Thus, when the sensor is removed to perform a site check of the tissue location, one of the adhesive layers may also be removed and discarded, exposing a fresh adhesive surface below for re-attachment to a patient'"'"'s skin. The independent pieces of the adhesive layers can be serially used to extend the useful life of the product.

Claims

1. A sensor comprising:

a nonrigid cover layer;

an emitter disposed on a first side of said cover layer;

a detector disposed on said first side of said cover layer; and

a plurality of stacked independent nonmetallic adhesive layers disposed on said first side of said cover layer, wherein no portion of said adhesive layers is present in the direct optical path between said emitter and said detector.

2. The sensor of claim 1 wherein each of said adhesive layers is a ring shaped layer surrounding said emitter and said detector, and wherein no adhesive is present between said emitter and said detector.

3. The sensor of claim 1 further comprising a first lens disposed above said emitter, and a second lens disposed above said detector, wherein said first and said second lenses are made of an optically transparent and compliant material.

4. The sensor of claim 3 wherein said compliant material is an optically transparent material selected from the group of materials consisting of PVC, urethane, RTV and combinations thereof.

5. The sensor of claim 3 wherein said compliant material is optically transparent and has a durometer hardness of approximately less than 60 Shore A.

6. The sensor of claim 1 wherein said sensor comprises a substantially flat surface and wherein said emitter and said detector protrude outward from said substantially flat surface.

7. The sensor of claim 1 wherein said sensor comprises a curved surface configured to fit the curvature of a patient'"'"'s forehead and wherein said emitter and said detector protrude outward from said curved surface.

8. The sensor of claim 7 wherein said curved surface is configured to fit the curvature of the forehead of a neonatal or pediatric patient.

9. The sensor of claim 1 further comprising a substantially rigid optical mount disposed on said cover layer, said optical mount having first and second apertures therein, wherein said first and said second apertures surround said emitter and said detector respectively.

10. The sensor of claim 1 further comprising an optically opaque layer disposed between said cover layer and said detector.

11. The sensor of claim 1 wherein said sensor is an oximeter sensor.

12. A sensor comprising:

a nonrigid cover layer;

an emitter disposed on a first side of said cover layer;

a detector disposed on said first side of said cover layer;

a substantially rigid optical mount disposed on said cover layer, said optical mount having first and second apertures therein, wherein said first and said second apertures surround said emitter and said detector respectively; and

a plurality of stacked independent nonmetallic adhesive layers disposed on said first side of said cover layer, wherein each of said adhesive layers is a ring shaped layer surrounding said emitter and said detector, and wherein no adhesive is present between said emitter and said detector.

14. A sensor as in any one of claims 12 and 13 wherein said sensor is an oximeter sensor.

13. A sensor comprising:

a cover layer;

an emitter disposed on a first side of said cover layer;

a detector disposed on said first side of said cover layer;

a first lens disposed above said emitter;

a second lens disposed above said detector, wherein said first and said second lenses are made of a compliant material, wherein said compliant material is an optically transparent PVC;

a substantially rigid optical mount disposed on said cover layer, said optical mount having first and second apertures therein, wherein said first and said second apertures surround said emitter and said detector respectively; and

a plurality of stacked independent adhesive layers disposed on said first side of said cover layer, wherein each of said adhesive layers is a ring shaped layer surrounding said emitter and said detector, and wherein no adhesive is present between said emitter and said detector.

15. An oximeter sensor comprising:

a nonrigid cover layer;

an emitter disposed on a first side of said cover layer;

a detector disposed on said first side of said cover layer; and

a plurality of stacked independent nonmetallic adhesive layers disposed on said first side of said cover layer, wherein each of said adhesive layers is a ring shaped layer surrounding said emitter and said detector, and wherein no adhesive is present between said emitter and said detector.

16. An oximeter sensor comprising:

a nonrigid cover layer;

an emitter disposed on a first side of said cover layer;

a detector disposed on said first side of said cover layer;

a substantially rigid optical mount disposed on said cover layer, said optical mount having first and second apertures therein, wherein said first and said second apertures surround said emitter and said detector respectively; and

a plurality of stacked independent nonmetallic adhesive layers disposed on said first side of said cover layer, wherein each of said adhesive layers is a ring shaped layer surrounding said emitter and said detector, and wherein no adhesive is present between said emitter and said detector.

17. An oximeter sensor comprising:

a cover layer;

an emitter disposed on a first side of said cover layer;

a detector disposed on said first side of said cover layer;

a first lens disposed above said emitter;

a second lens disposed above said detector, wherein said first and said second lenses are made of a compliant material, wherein said soft material is an optically transparent PVC;

a substantially rigid optical mount disposed on said cover layer, said optical mount having first and second apertures therein, wherein said first and said second apertures surround said emitter and said detector respectively; and

a plurality of stacked independent adhesive layers disposed on said first side of said cover layer, wherein each of said adhesive layers is a ring shaped layer surrounding said emitter and said detector, and wherein no adhesive is present between said emitter and said detector.

18. An oximeter sensor comprising:

a nonrigid cover layer;

an emitter disposed on a first side of said cover layer;

a detector disposed on said first side of said cover layer;

a substantially rigid optical mount disposed on said cover layer, said optical mount having first and second apertures therein, wherein said first and said second apertures surround said emitter and said detector respectively; and

a soft gel nonmetallic adhesive layer disposed on said first side of said cover layer, wherein said gel adhesive layer is a ring-shaped layer surrounding said emitter and said detector, and wherein no adhesive layer is present between said emitter and said detector.

19. The sensor of claims 18 wherein said gel adhesive layer is comprised of two or more separable layers.