Palm-held automotive acoustical sensing device

• US 6,766,692 B1
• Filed: 01/08/2003
• Issued: 07/27/2004
• Est. Priority Date: 01/08/2003
• Status: Active Grant

• Current Assignee: Christopher S. Eagan
• Original Assignee: Christopher S. Eagan
• Inventors: Eagan, Christopher S.
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): Saint-Surin, Jacques M
• Application Number:
  US10/338,947
• Publication Number:
  US 20040129080A1
• Time in Patent Office: 566 Days
• Field of Search: 735/87, 735/79, 736/44, 735/93, 736/49, 736/60, 381/56, 381/58
• US Class Current: 73/587
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/225 Supports, positioning or alignment in moving situation
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14
• CPC Class Codes: G10K 11/004 Mounting transducers, e.g. provided with mechanical moving or orienting device mountings specially adapted to a particular sound-producing device, see the preceding groups G10K1/00 - G10K9/00, e.g. G10K1/26, G10K1/28, G10K9/22; arrangements of sonic watch equipment on submarines B63G8/39; buoys B63B22/00

Abstract

A palm-held acoustical sensing device provides improved accessibility within an engine compartment for sensing engine noise in order to perform diagnostics. Miniaturized electronics are provided within a compact housing that permits free use of the sensing device within an engine compartment, enabling access to engine components that have previously been accessible only with great difficulty. Clamping sensors having wider bandwidth than existing clamping sensors provide improved sensing capability and an electronics and battery housing having one or more sensor input jacks provides for attachment of multiple sensors, improved storage and a lower cost unit providing the advantages of both a flexible shaft sensing unit and a clamping unit.

Claims

1. An acoustical sensing device, comprising:

a clamp for temporary attachment to an engine component whereby vibrations from said engine component are conducted to a frame of said clamp;

a condenser microphone element mechanically coupled to said clamp via an airtight seal completely covering said microphone element, whereby said condenser microphone element responds substantially only to said conducted vibrations from said frame of said clamp;

an amplifier circuit having an input coupled to said condenser microphone and an output coupled to an audio connector for connection to an external pair of headphones;

one or more batteries coupled to a power supply of said amplifier; and

a housing for enclosing said amplifier circuit, said batteries and said connector.

2. The acoustical sensing device of claim 1, wherein said airtight seal is provided by a bonding material completely surrounding said condenser microphone element and extending to said frame of said clamp, whereby said bonding material prevents flow of air to and from any surface of said condenser microphone element.

3. The acoustical sensing device of claim 2, wherein said bonding material is an epoxy resin.

4. The acoustical sensing device of claim 2, wherein said bonding material is a hot-melt glue.

5. The acoustical sensing device of claim 1, wherein said airtight seal is provided by a flexible gasket mechanically attached to said frame and having an inner void portion for receiving said condenser microphone element, and a back cove applied over a back of said condenser microphone element.

6. The acoustical sensing device of claim 1, wherein said housing is detachably coupled to said clamp via a connector disposed on a surface of said housing, said connector having electrical terminals coupled to said amplifier, and a mating connector electrically connected to a cable electrically coupled to said condenser microphone element.

7. The acoustical sensing device of claim 1, wherein said housing is substantially rectangular, adapted to fit within the palm of a human hand, and has outside dimensions less than or equal to 0.5 in by 2.0 in by 2.0 in, whereby said housing does not impede accessibility of said human hand within said engine compartment.

8. A palm-held acoustical sensing device, comprising:

a flexible wiring shaft having an acoustical sensor disposed at a first end for directing at noise sources within an engine compartment;

an amplifier circuit having an input coupled to said acoustical sensor and an output coupled to a connector for connection to an external pair of headphones;

one or more batteries coupled to a power supply of said amplifier;

a housing for enclosing said amplifier circuit, said batteries and said connector, wherein said housing is substantially rectangular, adapted to fit within the palm of a human hard, and has outside dimensions less than or equal to 0.5 in by 2.0 in by 2.0 in, whereby said housing does not impede accessibility of said human hand within said engine compartment, and wherein said flexible wiring shaft is connected to said housing at a second end of said flexible wiring shaft and wherein said flexible wiring shaft includes wiring disposed within said flexible wiring shaft for connecting said acoustical sensor to said input of said amplifier.

9. The palm-held acoustical sensing device of claim 8, wherein said flexible wiring shaft has an axial length of less than four inches, whereby said palm-held acoustical sensing device can be easily fit into a typical shirt pocket.

10. The palm-held acoustical sensing device of claim 9, further comprising a substantially rectangular case for storing an assembly comprising said flexible wiring shaft and said housing, said case having outside dimensions less than or equal to 2.0 in by 1.0 in by 6.0 in, whereby said acoustical sensing device is protected while placed in said pocket.

11. The palm-held acoustical sensing device of claim 8, further comprising a belt clip disposed on a side of said housing for temporarily clipping said acoustical sensing device to a belt, pocket or other article of clothing.

12. The palm-held acoustical sensing device of claim 8, wherein said flexible wiring shaft is detachably coupled to said housing via a connector disposed on a surface of said housing, said connector having electrical terminals coupled to said amplifier, and a mating connector electrically connected to a cable disposed within said flexible wiring shaft and electrically coupled to said acoustical sensor.

13. The palm-held acoustical sensing device of claim 8, wherein said acoustical sensing device is a condenser microphone element.

14. The palm-held acoustical sensing device of claim 8, wherein said flexible wiring shaft is a coaxial cable segment providing mechanical connection of said acoustical sensor to said housing and electrical connection of said acoustical sensor to said amplifier circuit.

15. An acoustical sensing device, comprising:

at least two acoustical sensors for sensing engine compartment noise;

a switch coupled to said at least two acoustical sensors for selecting among said at least two acoustical sensors; and

an amplifier circuit having an input coupled to said switch and an output coupled to a fourth audio connector for connection to an external pair of headphones, whereby an audible representation of said engine component noise detected by a selected one of said at least two acoustical sensors is provided by said headphones.

16. The acoustical sensing device of claim 15, further comprising:

at least two male connectors each connected to a corresponding one of said at least two acoustical sensors;

a housing for enclosing said amplifier circuit;

at least two female connectors disposed on a side of said housing and electrically coupled to said switch for detachably coupling said acoustical sensors to said switch.

17. The acoustical sensing device of claim 16, wherein at least one of said at least two acoustical sensors is mounted to a flexible wiring shaft, wherein said at least one acoustical sensor is disposed at a first end of said flexible wiring shaft for directing at noise sources within an engine compartment and wherein said male connector corresponding to said at least one acoustical sensor is disposed at a second and of said flexible wiring shaft.

18. The acoustical sensing device of claim 17, wherein said flexible wiring shaft has an axial length of less than four inches, whereby said at least one acoustical sensor can be easily fit into a typical shirt pocket.

19. The acoustical sensing device of claim 15, wherein at least one of said at least two acoustical sensors comprises:

a clamp for temporary attachment to an engine component whereby vibrations from said engine component are conducted to a frame of said clamp; and

a condenser microphone element mechanically coupled to said clamp via an airtight seal over an active surface of said microphone element, whereby said condenser microphone element responds substantially only to said conducted vibrations from said frame of said clamp.

20. The acoustical sensing device of claim 15, further comprising a housing for enclosing said amplifier circuit, wherein said housing is substantially rectangular, adapted to fit within the palm of a human hand, and has outside dimensions less than or equal to 0.5 in by 2.0 in by 2.0 in, whereby said housing does not impede accessibility of said human hand within said engine compartment.