Multiple model systems and methods for testing electrochemical systems

• US 6,778,913 B2
• Filed: 04/29/2002
• Issued: 08/17/2004
• Est. Priority Date: 04/29/2002
• Status: Active Grant

• Current Assignee: Cadex Electronics Incorporated
• Original Assignee: Cadex Electronics Incorporated
• Inventors: Tinnemeyer, Joern
• Primary Examiner(s): WASHBURN, DOUGLAS N
• Application Number:
  US10/133,400
• Publication Number:
  US 20030204328A1
• Time in Patent Office: 841 Days
• Field of Search: 324/426, 324/430, 702/30, 702/57, 702/60, 702/63, 702/64, 702/65
• US Class Current: 702/30
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health

Abstract

A method for testing an electrochemical system includes obtaining complex impedance data for the electrochemical system at multiple frequencies; fitting the complex impedance data to two or more models of the system to obtain a set of fitted parameters; and deriving a value for a characteristic of the electrochemical system based upon parameters of the set of fitted parameters. The electrochemical system may be an electrochemical battery. The characteristic may be a state of health, state of charge, or other characteristic of a battery.

Claims

1. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters.

2. The method of claim 1, wherein the electrochemical system comprises a battery.

3. The method of claim 2, wherein deriving the value of the characteristic comprise;

performing a fuzzy logic inference method.

4. The method of claim 2, wherein deriving the value of the characteristic comprises:

for each of two or more of the plurality of models, computing an autocorrelation of differences between the complex impedance data and impedances predicted by the model using the fitted parameters; and

,

weighing a contribution of one or more models to the value of the characteristic according to the autocorrelation of differences for each of the two or more models.

5. The method of claim 2, wherein deriving the value of the characteristic comprises:

for each two or more of the plurality of models, computing a metric of a degree to which the model fits the complex impedance data; and

,

weighing a contribution of one or more of the two or more models to the value of the characteristic according to the metric;

computed for the two or more models.

6. The method of claim 2, wherein obtaining complex impedance data comprises applying an excitation signal to the electrochemical system and measuring a response of the electrochemical system to the excitation signal.

7. The method of claim 2 wherein the excitation signal comprises a sine wave and obtaining complex impedance data comprises varying a frequency of the sine wave to each of a plurality of excitation frequencies and, for each of the plurality of excitation frequencies, sampling a voltage waveform and a current waveform.

8. The method of claim 1, wherein deriving the value for the characteristic comprises:

selecting the one or more parameters from the set of fitted parameters; and

,

for each of the one or more parameters, determining an output of a plurality of normalization functions.

9. The method of claim 8, wherein deriving the value for the characteristic comprises computing a weighted average of the outputs of the normalization functions.

10. The method of claim 9, wherein each of the normalization functions corresponds to a notional value for the characteristic and comprises the weighted average comprises weighting the corresponding notional values by the outputs of the normalization functions.

11. The method of claim 1, wherein the electrochemical system comprises a fuel cell.

12. A method according to claim 1, wherein the characteristic of the electrochemical system is one of:

state of health (SoH), state of charge (SoC), cold cranking amperes (CCA), cranking amperes (CA), marine cranking amperes (MCA), reserve capacity and capacity.

13. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and fitting the complex impedance data to the plurality of models comprises, for each of the plurality of models, performing a least-squares fitting routine.

14. The method of claim 13, wherein the plurality of frequencies comprises a number N of frequencies and N is larger than a number of fitted parameters of any of the models.

15. The method of claim 14, wherein the least-squares fitting routine comprises a non-linear least-squares fitting routine.

16. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and fitting the complex impedance data to a plurality of models comprises, for at least one of the plurality of models;

commencing with an initial set of parameter values;

performing a number of iterations of a least-squares fitting routine; and

,

if after the number of iterations of the least-squares fitting routine the model fails to fit the impedance data, commencing with another set of parameter values different from the initial set of parameter value, and performing more iterations of the least-squares fitting routine.

17. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameter, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and fitting the complex impedance data to a plurality of models comprises, for at least one of the plurality of models;

determining values for a plurality of fitted parameters;

computing a correlation of differences between the complex impedance data and impedances predicted by the model using the fitted parameters; and

,

rejecting the model if the correlation exceeds a threshold.

18. The method of claim 17, wherein computing the autocorrelation comprises computing a Durban-Watson statistic.

19. A method for testing an electrochemical system;

the method comprising;

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and fitting the complex impedance data to a plurality of models comprises, for at least one of the plurality of models;

performing a number of iterations of a least-squares fitting routine; and

,

if after the number of iterations of the least-squares fitting routine the model fails to fit the complex impedance data, eliminating data associated with one or more frequencies from the complex impedance data and repeating the least-squares fitting routine.

20. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and fitting the complex impedance data to a plurality of models comprises, for at least one of the plurality of models;

determining values for a plurality of fitted parameters;

computing a correlation of differences between the complex impedance data and impedances predicted by the model using the fitted parameters; and

,

if the correlation exceeds a threshold, eliminating data associated with one or more frequencies from the complex impedance data and repeating determining the values for the plurality of fitted parameters.

21. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters, wherein deriving the value for the characteristic comprises;

selecting the one or more parameters from the set of fitted parameters; and

for each of the one or more parameters, determining an output of a plurality of normalization functions, wherein the one or more parameters from the set of fitted parameters comprises fewer than all of the fitted parameters.

22. The method of claim 21, wherein the normalization functions comprise triangular functions.

23. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one ore more parameters selected from the set of one or more fitted parameters;

wherein deriving the value for the characteristic comprises;

for each of two or more of tile models, computing a model-predicted value for the characteristic based upon one or more of the fitted parameters of the model; and

, averaging two or more of the model-predicted values for the characteristic.

24. A method of claim 23, wherein averaging the two or more model-predicted values for the characteristic comprises computing a weighted average of the plurality of the model-predicted values for the characteristic.

25. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters,

wherein the electrochemical system comprises a battery and deriving the value of the characteristic comprises, identifying a set of one or more best-fitting models from among the plurality of models and basing the value for the characteristic upon fitted parameters associated with the set of best-fitting models.

26. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one ore more parameters selected from the set of one or more fitted parameters, wherein the electrochemical system comprises a battery, wherein obtaining complex impedance data comprises applying an excitation signal to the electrochemical system and measuring a response of the electrochemical system to the excitation signal, wherein obtaining complex impedance data comprises performing a Fourier transform of the sampled voltage and current waveforms.

27. The method of claim 26, comprising applying a windowing function to the sampled voltage and current waveforms prior to performing the Fourier transform.

28. The method of claim 27, wherein the windowing function is selected from the Hanning window function, the Hamming window function and the Kaiser window function.

29. A method for testing an electrochemical system;

the method comprising;

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and obtaining the complex impedance data comprises setting a level of the excitation signal to a level lower than a threshold level.

30. The method of claim 29, wherein setting a level of the excitation signal to a level lower than a threshold level comprises controlling a gain, of an amplifier.

31. The method of claim 30, wherein controlling the gain of the amplifier comprises performing a PID loop.

32. A method for testing an electrochemical system;

the method comprising;

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and the plurality of excitation frequencies comprises 5 or more frequencies.

33. The method of claim 32, wherein the plurality of excitation frequencies comprises 65 or fewer frequencies.

34. A method for testing an electrochemical system;

the method comprising;

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a battery and each of the plurality of excitation frequencies has a frequency of at least 10 Hz.

35. The method of claim 34, wherein each of the plurality of excitation frequencies is in the range of 10 Hz to 10 KHz.

36. The method of claim 34 wherein each of the plurality of excitation frequencies is in the range of 10 Hz to 2500 Hz.

37. A method for testing an electrochemical system, the method comprising:

obtaining complex impedance data for the electrochemical system at a plurality of frequencies;

fitting the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one ore more parameters selected from the set of one or more fitted parameters;

wherein the electrochemical system comprises a layer of a coating on a surface.

38. A method for deriving a characteristic of an electrochemical system comprising:

extracting impedance data from the electrochemical system at a plurality of discrete frequencies;

mathematically fitting a plurality of models to the extracted impedance data to obtain a set of fitted parameters;

inferring the characteristic based on one or more parameters selected from the set of fitted parameters.

39. Apparatus for testing an electrochemical system, the apparatus comprising:

a measuring circuit connectable to measure responses of the electrochemical system to an excitation signal at a plurality of frequencies;

a data processor configured to;

obtain complex impedance data for the electrochemical system from the measuring circuit;

fit the complex impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters the set outfitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

derive a value for a characteristic of the electrochemical system based upon one or more parameters of the set of fitted parameters.

40. An apparatus according to claim 39, wherein the measuring circuit comprises a analog to digital converter, which is connected to digitally sample at least one of a voltage signal and a current signal, from one or more test points in the measuring circuit.

41. The apparatus of claim 39 wherein the data processor comprises a processor executing software instructions, wherein the software instructions cause the data processor to implement a digital filter and to obtain the complex impedance data from an output of the digital filter.

43. An apparatus according to claim 39, comprising a display configured to output the characteristic to a user.

42. Apparatus for testing an electrochemical system, the apparatus comprising:

a measuring circuit connectable to measure responses of the electrochemical system to an excitation signal at a plurality of frequencies;

a data processor configured to;

obtain complex impedance data for the electrochemical system from the measuring circuit;

fit the complex impedance data to a plurality of models of the electrochemical system to obtaining a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

derive a value for a characteristic of the electrochemical system based upon one or more parameters of the set of fitted parameters, wherein the data processor comprises a processor executing software instructions the software instructions cause the data processor to implement a digital filter and to obtain the complex impedance data from an output of the digital filter, and the software instructions cause the data processor to;

implement a set of normalization functions which receive as input the at least one fitted parameter corresponding to each of the models; and

,

derive the value for the characteristic based upon outputs of the normalization functions.

44. An apparatus for testing an electrochemical system comprising:

means for extracting impedance data from the electrochemical system at a plurality of discrete frequencies;

means for mathematically fitting a plurality of models to the extracted impedance data to obtain a set of fitted parameters;

means for inferring a characteristic of the electrochemical system based on one or more parameters selected from the set of fitted parameters.

45. A machine readable medium carrying data, which data comprises a set of instructions which, when executed by a data processor, cause the data processor to perform a method of testing an electrochemical system, the method comprising:

obtaining impedance data for the electrochemical system at a plurality of frequencies;

fitting the impedance data to a plurality of models of the electrochemical system to obtain a set of fitted parameters, the set of fitted parameters comprising at least one fitted parameter corresponding to each of the models; and

,

deriving a value for a characteristic of the electrochemical system based upon one or more parameters selected from the set fitted parameters.