Method, system, and apparatus for handling, labeling, filling and capping syringes

• US 6,813,868 B2
• Filed: 08/10/2001
• Issued: 11/09/2004
• Est. Priority Date: 08/10/2000
• Status: Expired due to Fees

• Current Assignee: Baxter Corporation Englewood (Baxter International Inc.)
• Original Assignee: BAXA Corporation (Baxter International Inc.)
• Inventors: Baldwin, Brian Eugene, Mancuso, Robert Eugene II, Page, Jon Paul
• Primary Examiner(s): Rada, Rinaldi I.
• Assistant Examiner(s): NASH, BRIAN D
• Application Number:
  US09/928,007
• Publication Number:
  US 20020020459A1
• Time in Patent Office: 1,187 Days
• Field of Search: 534/11, 220/DIG.19, 220/802, 215/355
• US Class Current: 53/411
• CPC Class Codes: A61J 2205/10 Bar codes
• CPC Class Codes: A61J 2205/30 Printed labels
• CPC Class Codes: A61M 2005/3104 Caps for syringes without needle
• CPC Class Codes: A61M 2205/6072 Bar codes
• CPC Class Codes: A61M 2207/00 Methods of manufacture, assembly or production
• CPC Class Codes: A61M 5/28 Syringe ampoules or carpules, i.e. ampoules or carpules provided with a needle
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like
• CPC Class Codes: B65B 3/006 Related operations, e.g. scoring ampoules
• CPC Class Codes: B65B 5/04 Packaging single articles
• CPC Class Codes: B65B 55/04 Sterilising wrappers or receptacles prior to, or during, packaging sterilising bottles B67C7/00
• CPC Class Codes: B65B 9/02 Enclosing successive articles, or quantities of material between opposed webs
• CPC Class Codes: B65C 3/06 Affixing labels to short rigid containers
• CPC Class Codes: G09F 3/02 Forms or constructions layered products B32B

Abstract

An inventive method, system and apparatus are provided for syringe handling, and more particularly, for syringe labeling, filling and capping operations. To facilitate syringe handling, an inventive apparatus includes a plurality of syringe bodies interconnected in a predetermined orientation by a belt. Such belt may be of pliable construction and may define a predetermined spacing in between adjacent ones of the syringe bodies, such predetermined spacing corresponding with a distance between holders provided in a handling apparatus. The syringe handling apparatus may provide for the placement of contents-related information on belt segments between adjacent syringe bodies and for separating the belt segments, wherein a flap is left interconnected to each syringe body. The syringe handling apparatus may alternatively or also provide for automated filling of the syringe bodies wherein cap removal, filling and cap replacement operations are completed free from manual handling.

Claims

1. An apparatus adapted for automated handling, comprising:

a plurality of syringe bodies, each comprising a barrel having a dispensing end and an opposing end, a plunger slidably disposed in the opposing end of the barrel, and a cap removably disposed on the dispensing end of the barrel, wherein a clean, contained volume is defined within the barrel between the plunger and the cap; and

,

a flexible belt fixedly attached to each said barrel of said plurality of syringe bodies, wherein said plurality of syringe bodies are positionable in a predetermined orientation and at least one of said dispensing end and said opposing end of each said barrel of said plurality of syringe bodies is accessible.

2. An apparatus as recited in claim 1, wherein dispensing ends of the barrels of the plurality of syringe bodies extend in a common direction in said predetermined orientation.

3. An apparatus as recited in claim 1, wherein said belt defines a predetermined spacing between adjacent ones of said plurality of syringe bodies.

4. An apparatus as recited in claim 3, wherein said predetermined spacing is substantially the same between each pair of adjacent ones of the plurality of syringe bodies.

5. An apparatus as recited in claim 1, wherein said plurality of syringe bodies are aligned in side-by-side, series relation in said predetermined orientation.

6. An apparatus as recited in claim 5, wherein at least the barrels of the plurality of syringe bodies are of a common length, and wherein the belt is fixedly connected to the barrels along a common portion of the length of each.

7. An apparatus as recited in claim 5, wherein said belt is of a width that exceeds a majority of a length of each of the barrels comprising said plurality of syringe bodies.

8. An apparatus as recited in claim 1, wherein said belt comprises:

opposing layers adjoined in face-to-face relation between adjacent ones of said plurality of syringe bodies and wrapped about opposing sides of the barrels of each of said plurality of syringe bodies.

9. An apparatus as recited in claim 8, wherein at least one of said opposing layers is substantially transparent.

10. An apparatus as recited in claim 9, wherein said opposing layers are adhesively adjoined, and wherein at least one of the opposing layers is adhesively connected to the barrels of the plurality of syringe bodies.

11. An apparatus as recited in claim 1, wherein said belt is of a severable construction.

12. An apparatus as recited in claim 11, wherein said belt is of a predetermined length between adjacent ones of said plurality of syringe bodies, said predetermined length being sufficient to define label flaps upon severance of the belt between said adjacent ones of the plurality of syringe bodies.

13. An apparatus as recited in claim 12, wherein said flaps are of predetermined length being sufficient for the placement of contents information thereupon.

14. An apparatus as recited in claim 1, wherein said belt comprises:

a first portion extending between adjacent ones of said plurality of syringe bodies; and

,

a second portion that extends about at least a portion of the barrels of each of said plurality of syringe bodies.

15. An apparatus as recited in claim 14, wherein at least said second portion of said belt is substantially transparent.

16. An apparatus as recited in claim 8, wherein at least one of said opposing layers is opaque.

17. An apparatus as recited in claim 16, wherein at least one of said opposing layers is provided for printing contents-related information thereon.

18. An apparatus as recited in claim 16, wherein said opaque layer is provided for printing contents-related information thereon.

19. An apparatus as recited in claim 13, wherein said flaps are provided for printing contents-related information thereupon.

20. An apparatus as recited in claim 19, wherein at least a portion of each said flap is opaque.

21. An apparatus as recited in claim 14, wherein at least part of one of said first and second portions of said belt is opaque.

22. An apparatus as recited in claim 21, wherein said opaque part of said belt is provided for printing contents-related information thereon.

23. An apparatus as recited in claim 22, wherein said opaque part of said belt extends between adjacent ones of said plurality of syringe bodies.

24. An apparatus as recited in claim 21, further comprising:

sheet labels affixed to said belt between each of said plurality of syringe bodies.

25. An apparatus as recited in claim 24, wherein said sheet labels are provided for printing content-related information thereon.

26. An apparatus as recited in claim 24, wherein said belt comprises opposing layers adjoined in a face to face relationship, wherein said sheet labels are sandwiched between said opposing layers.

27. An apparatus as recited in claim 26, wherein at least one of said opposing layers is substantially transparent.

28. An apparatus as recited in claim 1, wherein for each of said plurality of syringe bodies, a sterile, contained volume is defined within said barrel between the plunger and the cap.

29. An apparatus adapted for automated handling, comprising:

a plurality of syringe bodies each comprising a barrel having a dispensing end and an opposing end, a cap removably and replacably disposed on the dispensing end of the barrel, and, a plunger slidably disposed in the opposing end of the barrel, wherein for each of said plurality of syringe bodies a clean, contained volume is defined within said barrel between the plunger and cap, and

a flexible belt fixedly attached to each said barrel of said plurality of syringe bodies, wherein said plurality of syringe bodies are positionable in a predetermined orientation and at least one end of each said barrel of said plurality of syringe bodies is accessible, wherein said belt is of a predetermined length between adjacent ones of said plurality of syringe bodies, said predetermined length being sufficient to define label flaps upon severance of the belt between said adjacent ones of the plurality of syringe bodies, and wherein at least one surface of each said predetermined length of said belt is adapted for printing contents-related information thereon.

30. An apparatus as recited in claim 29, wherein for each of said plurality of syringe bodies a sterile, contained volume is defined within said barrel between the plunger and cap.

31. An apparatus as recited in claim 29, wherein said belt comprises:

opposing layers adjoined in face-to-face relation between adjacent ones of said plurality of syringe bodies and wrapped about opposing sides of the barrels of each of said plurality of syringe bodies.

32. An apparatus as recited in claim 31, wherein at least one of said opposing layers is opaque.

33. An apparatus as recited in claim 31, wherein at least one of said opposing layers is substantially transparent.

34. An apparatus as recited in claim 32, wherein said opposing layers are adhesively adjoined, and wherein at least one of the opposing layers is adhesively connected to the barrels of the plurality of syringe bodies.

35. An apparatus as recited in claim 31, wherein said at least one surface of each said predetermined length of said belt is defined by a sheet label affixed to said belt.

36. An apparatus as recited in claim 31, wherein said at least one surface of each said predetermined length of said belt is defined by one of said opposing layers.