Method and apparatus for removing trip hazards in concrete sidewalks

• US 6,827,074 B2
• Filed: 05/24/2002
• Issued: 12/07/2004
• Est. Priority Date: 05/24/2002
• Status: Expired due to Term

• Current Assignee: Precision Concrete Cutting Incorporated
• Original Assignee: Datigen.com, Inc. (Elfato, Inc.)
• Inventors: Gardner, M. Ballard
• Primary Examiner(s): Wilson, Lee D.
• Application Number:
  US10/155,663
• Publication Number:
  US 20030217743A1
• Time in Patent Office: 928 Days
• Field of Search: 451/353, 451/548, 451/450, 125/13.01, 125/25
• US Class Current: 125/25
• CPC Class Codes: B23D 45/16 Hand-held sawing devices with circular saw blades
• CPC Class Codes: B24B 23/028 Angle tools
• CPC Class Codes: B24D 5/123 having different cutting segments
• CPC Class Codes: B24D 5/16 Bushings; Mountings
• CPC Class Codes: B27B 5/08 for sawing with the saw blade abutting parallel against a surface of the workpiece
• CPC Class Codes: B27B 5/32 Devices for securing circular saw blades to the saw spindle
• CPC Class Codes: B28D 1/04 with circular or cylindrical saw-blades or saw-discs B28D1/10 takes precedence

Abstract

Apparatus for cutting a chamfer on an upper edge of a concrete slab includes a hub designed for installation on the threaded output spindle of an angle grinder, and a specially-modified diamond-grit-edged rotary blade which mounts on the hub. For a preferred embodiment of the hub, an attachment collar is unitary and concentric with both a blade mounting flange having countersunk blade-attachment screw holes and a blade centering shoulder on the flange. The attachment collar has at least one pair of flattened parallel sides for receiving a wrench used to tighten the hub on the output spindle. The blade which is equipped with both countersunk attachment holes and a central positioning aperture sized to fit closely over the blade centering shoulder, is attachable with countersinking screws to the mounting flange so that the head of each screw is flush with the surface of the blade.

Claims

1. In combination with a right angled grinder motor having a threaded, rotatable output spindle, an apparatus for making chamfer cuts on the edges of concrete slabs, the apparatus comprising:

a hub having an attachment collar, a blade mounting flange, and a blade centering shoulder on a lower surface of the flange, said collar, said flange and said shoulder being machined as a unit, said collar having a central mounting aperture that is threaded to spirally engage the output spindle, said flange being equipped with multiple unthreaded blade attachment holes said collar having at least one pair of flattened parallel sides sized to receive a wrench, with which said hub may be tightened onto said threaded output spindle;

a generally circular blade having metal matrix edge in which diamond grit is embedded, said blade having a central positioning aperture sized to fit over the blade centering shoulder, said blade also having multiple countersunk holes which align with the blade attachment holes of the flange;

multiple blade attachment screws having countersinking heads, each said blade attachment screw passing, firstly, through a countersunk hole in the blade so that its countersinking head is flush with a lower surface of the blade and, secondly, through a blade attachment hole; and

a nut for threadably engaging each said blade attachment screw, each nut being biased against an upper surface of the flange, thereby securing the blade to the hub.

2. The combination of claim 1, wherein each of said blade attachment holes in said flange are countersunk to receive a portion of the countersinking head of a blade attachment screw.

3. The combination of claim 1, wherein each of said nuts is of a self-locking type.

4. The combination of claim 1, wherein said hub is generally symmetrical about an axis of rotation passing through the center of said mounting aperture.

5. The combination of claim 1, wherein the blade attachment holes in said flange are perpendicular to the axis of rotation, and evenly spaced about said axis.

6. A cutting apparatus mountable on the spindle of a rotatable threaded output spindle of a right-angle grinder motor, said cutting apparatus comprising:

a hub having an axis of rotation and an attachment collar with a central mounting aperture coincident with said axis, said aperture being threaded to spirally engage the output spindle, said collar having at least one pair of flattened parallel sides sized to receive a wrench, with which said hub may be tightened onto said threaded output spindle;

a generally circular blade having an axis of rotation, a metal matrix edge in which diamond grit is embedded, an upper major surface which mates to said hub, said blade also having a plurality of countersunk attachment holes perpendicular to said axis of rotation; and

a nut and a blade attachment screw having a countersinking head for each attachment hole, said blade attachment screws and associated nuts being threadably engagable to secure said blade to said hub such that the head of each screw is flush with a lower surface of said blade.

7. The cutting apparatus of claim 6, wherein said hub includes a flange having multiple blade attachment holes which align with the countersunk attachment holes of said blade.

8. The cutting apparatus of claim 7, wherein said hub further includes a blade centering shoulder on a lower surface of said flange, and said blade further includes a central positioning aperture sized to mate with said shoulder in a non-interference fit.

9. The cutting apparatus of claim 7, wherein said blade attachment holes are threaded to engage the blade attachment screws.

10. The combination of claim 7, wherein said blade attachment holes are unthreaded, and the nuts, when they have engaged their respective blade attachment screws, are biased against an upper surface of the flange.

11. A cutting apparatus mountable on the spindle of a rotatable threaded output spindle of a right-angle grinder motor, said cutting apparatus comprising:

a hub having an axis of rotation and a central mounting aperture coincident with said axis, said aperture sized to fit over the output spindle, said hub having a lower blade backing surface;

a generally circular blade having an axis of rotation, a generally circular laminar metal core formed so as to have a center portion with a raised upper surface and an indented lower surface, said core having a planar flange portion extending radially from the center portion, said flange portion having an outer circular circumferential edge, said blade having a metal matrix edge affixed to the circumferential edge of the flange portion, said metal matrix edge being embedded with diamond grit, said center portion having a central mounting hole sized to fit over the output spindle, at least a portion of said raised upper surface mating with the lower blade backing surface of said hub; and

a nut having a top edge extension is swedged within the central mounting hole, said nut sized to spirally engage the threads of the output spindle, and thereby secure the blade and the hub to the output spindle.

12. The cutting apparatus of claim 11, wherein said core is formed from a single piece of sheet steel.

13. The cutting apparatus of claim 12, wherein the center portion of said core is bell shaped, having a circular central disk portion which incorporates the central mounting hole, said central disk portion being coupled to a conical-shaped skirt portion that is, in turn, coupled to the flange portion.

14. The cutting apparatus of claim 13, wherein the nut is biased against the circular central disk portion when the blade and hub are secured to the output spindle.

15. The cutting apparatus of claim 14, wherein the core'"'"'s indented lower surface provides a recess in which the nut is positioned when the hub and blade are secured to the output spindle, such that a straight edge may be placed in contact with any two segments of the metal matrix edge on the lower surface of the blade without encountering an intervening obstruction.

16. The cutting apparatus of claim 11, wherein the lower surface of the hub is recessed to receive at least part of the raised center portion of the core.