Reinforced shutter structure

• US 6,877,285 B2
• Filed: 03/03/2003
• Issued: 04/12/2005
• Est. Priority Date: 11/21/1997
• Status: Expired due to Fees

• Current Assignee: JDS Building Products, Inc.
• Original Assignee: Weatherguard Building Products Incorporated
• Inventors: Poma, Frank, Purino, Albert T.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): HORTON, YVONNE MICHELE
• Application Number:
  US10/378,415
• Publication Number:
  US 20030140560A1
• Time in Patent Office: 771 Days
• Field of Search: 522/02, 52/78, 52/73, 522/03, 524/73, 521/671, D25/52, D25/53
• US Class Current: 52/202
• CPC Class Codes: E06B 7/082 with rigid or slidable lamellae

Abstract

The present invention provides, in one embodiment, an awning that permits light and air to enter the structure to which the awning is attached, that can be utilized to protect against major storms, and that can pass strict building code standards testing. The awning includes a perimeter framework that is adapted to receive a removable rigid support plate. In an alternate embodiment, the invention provides a shutter that is inexpensive, easy and quick to manufacture, that can provide protection against major storms, and that can pass strict building code standards testing. The shutter includes modular louver sections that have an integral rigid backing plate.

Claims

1. A shutter for storm protection of an opening in a structure, comprising:

a perimeter framework having a pair of substantially vertical members spaced apart from each other, a pair of substantially horizontal members spaced apart from each other, said substantially vertical and said substantially horizontal members connected together and defining an interior area;

at least one substantially planar rigid member connected to said framework and substantially filling said interior area, said at least one rigid member including having a front face at least one integral louver slat extending from said front face by a top end thereof such that a bottom end of said louver slat does not touch the front face of the at least one rigid member.

2. The shutter of claim 1 wherein said at least one substantially planar rigid member includes a plurality of louver slats.

3. The shutter of claim 1 wherein a top portion of said at least one substantially planar rigid member is attached to said framework.

4. The shutter of claim 3 wherein a bottom portion of said at least one substantially planar rigid member is attached to said framework.

5. The shutter of claim 1 wherein said at least one substantially planar rigid member is at least an upper substantially planar rigid member attached to the framework and a lower substantially planar rigid member attached to the framework.

6. The shutter of claim 5 further including at least one inner substantially planar rigid member disposed between said upper and said lower substantially planar rigid members.

7. The shutter of claim 1 wherein at least one of said pair of substantially vertical members is connectable to at least one hinge, said hinge being connectable to a portion of the structure adjacent and to a side of the opening, said shutter being movable between a first position wherein said framework is adjacent the opening and a second position wherein said framework is covering at least a portion of the opening.

8. The shutter of claim 5 wherein a top portion of said upper substantially planar rigid member is attached to said framework.

9. The shutter of claim 5 wherein said bottom portion of said lower substantially planar rigid member is attached to said framework.

10. The shutter of claim 1 wherein said first substantially planar rigid member further includes at least one viewing aperture.

11. The shutter of claim 1 wherein said at least one louver slat is monolithically formed with said at least one substantially planar rigid member.

12. The shutter of claim 1 wherein said at least one louver slat is a plurality of louver slats monolithically formed with said at least one substantially planar rigid member.

13. A shutter for storm protection of an opening in a structure, comprising:

a perimeter framework having a pair of substantially vertical members spaced apart from each other, a pair of substantially horizontal members spaced apart from each other, said substantially vertical and said substantially horizontal members connected together and defining an interior area;

at least one substantially planar rigid member permanently connected to said framework and substantially filling said interior area, said at least one substantially planar rigid member including a front face and having at least one integral louver slat extending from said front face by a top end thereof such that a bottom end of said louver slat does not touch the front face of the at least one rigid member.

14. The shutter of claim 13 wherein said at least one louver slat is monolithically formed with said at least one substantially planar rigid member.

15. The shutter of claim 13 wherein said at least one louver slat is monolithically formed with said at least one substantially planar rigid member.

16. The shutter of claim 15 wherein said at least one louver slat is monolithically formed with said at least one substantially planar rigid member along a top end of said louver slat.

17. A shutter for storm protection of an opening in a structure, comprising:

a perimeter framework having a pair of substantially vertical members spaced apart from each other, a pair of substantially horizontal members spaced apart from each other, said substantially vertical and said substantially horizontal members connected together and defining an interior opening;

a first substantially planar rigid member connected to said framework and filling a first portion of said interior opening;

a second substantially planar rigid member connected to said framework and filling a second portion of said interior opening, said second substantially planar rigid member wherein at least one of the first substantially planar rigid member includes a front face independent from said first substantially planar rigid member; and

at least one louver slat integral to said first substantially planar rigid member extending from said front face by a top end thereof such that a bottom end of said louver slat does not touch the front face of the at least one rigid member.

18. The shutter of claim 17 wherein said first portion and said second portion consists of substantially an entire area of said interior opening.

19. The shutter of claim 17 further including at least one louver slat integrally connected to said second substantially planar rigid member.

20. The shutter of claim 17 further including means for providing a rigid relationship between said first substantially planar rigid member and said second substantially planar rigid member.

21. The shutter of claim 17 wherein said perimeter framework, said first substantially planar rigid member, said second substantially planar rigid member and said at least one louver slat are constructed from a metal material.

22. The shutter of claim 17 wherein said perimeter framework, said first substantially planar rigid member, said second substantially planar rigid member and said at least one louver slat are constructed from aluminum.

34. The shutter of claim 17 wherein said first substantially planar rigid member includes a plurality of louver slats.

35. The shutter of claim 17 wherein a top portion of said first substantially planar rigid member is attached to said framework.

36. The shutter of claim 17 wherein a bottom portion of said second substantially planar rigid member is attached to said framework.

37. The shutter of claim 20 wherein said means for providing comprises a first connector approximate to a lower edge of said first substantially planar rigid member and a second connector approximate to an upper edge of said second substantially planar rigid member.

38. The shutter of claim 17 wherein at least one of said pair of substantially vertical members is connectable to at least one hinge, said hinge being connectable to a portion of the structure adjacent and to a side of the opening, said shutter being movable between a first position wherein said framework is adjacent the opening and a second position wherein said framework is covering at least a portion of the opening.

41. The shutter of claim 17 wherein said first substantially planar rigid member further includes at least one viewing aperture.

42. The shutter of claim 17 wherein said at least one louver slat is monolithically formed with said first substantially planar rigid member.

43. The shutter of claim 17 wherein said at least one louver slat is a plurality of louver slats monolithically formed with said first substantially planar rigid member.

23. A shutter for storm protection of an opening in a structure, comprising:

a perimeter framework having a pair of substantially vertical members spaced apart from each other, a pair of substantially horizontal members spaced apart from each other, said substantially vertical and said substantially horizontal members connected together and defining an interior opening;

a first substantially planar rigid member connected to said framework and substantially filling a first portion of said interior opening;

a second substantially planar rigid member connected to said framework and filling a second portion of said interior opening,

said second substantially planar rigid member independent from said first substantially planar rigid member; and

wherein at least one of the first substantially planar rigid member includes a front face;

at least one louver slat integral to said first substantially planar rigid member extending from said front face by a top end thereof such that a bottom end of said louver slat does not touch the front face of the at least one rigid member,

wherein when said first substantially planar rigid member and said second substantially planar rigid member are both attached to said framework portion of said first substantially planar rigid member overlaps a portion of said second substantially planar rigid member.

24. The shutter of claim 23 wherein said first portion and said second portion consists of substantially an entire area of said interior opening.

25. The shutter of claim 23 further including at least one louver slat integrally connected to said second substantially planar rigid member.

26. The shutter of claim 23 further including means for providing a rigid relationship between said first substantially planar rigid member and said second substantially planar rigid member.

27. The shutter of claim 23 wherein said perimeter framework, said first substantially planar rigid member, said second substantially planar rigid member and said at least one louver slat are constructed from a metal material.

28. The shutter of claim 23 wherein said perimeter framework, said first substantially planar rigid member, said second substantially planar rigid member and said at least one louver slat are constructed from aluminum.

29. The shutter of claim 23 wherein said first substantially planar rigid member further includes at least one aperture.

30. The shutter of claim 23 wherein said at least one louver slat is monolithically formed with said first substantially planar rigid member.

31. The shutter of claim 23 wherein said at least one louver slat is a plurality of louver slats monolithically formed with said first substantially planar rigid member.

32. The shutter of claim 26 wherein said means for providing comprises a first connector approximate to a lower edge of said first substantially planar rigid member and a second connector approximate to an upper edge of said second substantially planar rigid member.

33. The shutter of claim 23 wherein at least one of said pair of substantially vertical members is connectable to at least one hinge, said hinge being connectable to a portion of the structure adjacent and to a side of the opening, said shutter being movable between a first position wherein said framework is adjacent the opening and a second position wherein said framework is covering at least a portion of the opening.

39. The shutter of claim 23 wherein a top portion of said first substantially planar rigid member is attached to said framework.

40. The shutter of claim 23 wherein said bottom portion of said second substantially planar rigid member is attached to said framework.