Fluid heater

• US 6,912,357 B2
• Filed: 01/29/2002
• Issued: 06/28/2005
• Est. Priority Date: 01/29/2002
• Status: Expired due to Fees

• Current Assignee: Valeo Electrical Systems Incorporated (Valeo SE)
• Original Assignee: Valeo Electrical Systems Incorporated (Valeo SE)
• Inventors: Pattison, Mark A., Harris, Daryl G., Bissonnette, Lee A.
• Primary Examiner(s): Campbell, Thor S.
• Application Number:
  US10/059,458
• Publication Number:
  US 20030141381A1
• Time in Patent Office: 1,246 Days
• Field of Search: 392/465, 392/466, 392/467, 392/473, 392/480, 392/486, 137/334, 137/341
• US Class Current: 392/465
• CPC Class Codes: B05B 1/24 incorporating means for heating the liquid or other fluent material, e.g. electrically
• CPC Class Codes: B60S 1/488 electrically
• CPC Class Codes: F24H 1/121 using electric energy supply
• CPC Class Codes: Y10T 137/6606 With electric heating element

Abstract

A fluid heater apparatus supplies heat to wash fluid via a continuous, labyrinthian flow path in a thermally conductive body. A heat source is disposed in the thermally conductive body for imparting heat to the body. Fluid flowing through the thermally conductive body substantially envelopes the heat source to absorb heat from the body.

Claims

1. A heater apparatus for heating fluid, the heater apparatus comprising:

a thermally conductive mass defining a thermal energy store;

heating means, thermally coupled to and substantially enveloped by the thermally conductive mass, for imparting heat to the thermally conductive mass;

fins thermally coupled to the thermally conductive mass and coacting with each other and the mass to define a continuous labyrinthian fluid flow path so that heat from the heating means migrates to and is in stored the thermally conductive mass and migrates from the thermally conductive mass to the fluid whereon heat is absorbed by fluid in the fluid flow path; and

the fluid flow path including a first flow path portion extending across one surface of the thermally conductive mass, and a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication, and defining alternating regions of laminar and turbulent fluid flow as the fluid flows through the first and second flow path portions.

2. The heater apparatus of claim 1 wherein the fluid flow path defines a spirally shaped fluid flow path.

3. The heater apparatus of claim 1 wherein the first and second flow path portions are disposed in fluid flow communication substantially at the center of the thermally conductive mass.

4. The heater apparatus of claim 1 wherein:

the first flow path defines a spiral flow path extending radially inward from an inlet to a bore connecting the first flow path to the second flow path; and

the second flow path defines a spirally shaped fluid flow path extending radially outward from the bore connecting the first flow path to the second flow path to the outlet.

5. The heater apparatus of claim 1 wherein the heating means comprises:

at least one heater element mounted in the mass.

6. The heater apparatus of claim 5 wherein the heating means comprises:

a plurality of heater elements mounted in the mass.

7. The heater apparatus of claim 6 further comprising:

a controller for controlling the individual activation of each of the heater elements.

8. The heater apparatus of claim 1 wherein the heating means comprises:

a CALROD.

9. The heater apparatus of claim 1 wherein the heating means comprises:

a thick film heater element.

10. The heater apparatus claim 1 further comprising:

a controller for controlling the activation of the heating means.

11. The heater apparatus of claim 1 wherein:

the fluid flow path defines a spirally shaped fluid flow path formed of alternating substantially liner and arcuate portions to create alternating lamina and turbulent fluid flow through the fluid flow path to maximize heat absorption by the fluid from the fins; and

concentric flow portions of the fluid flow path are disposed adjacent to each other and separated by one fin.

60. The heater apparatus of claim 1 wherein:

the fluid flow path defines a fluid flow path formed of alternating substantially linear and arcuate portions to create alternating laminar and turbulent fluid flow through the fluid flow path to maximize heat absorption by the fluid from the fins; and

concentric flow portions of the fluid flow path are disposed adjacent to each other and separated by one fin.

61. The heater apparatus of claim 1 further comprising:

a cover member, formed of a thermal insulating material, coupled to the fins for sealingly closing the open end of the fluid flow passage through the fins.

62. The heater apparatus of claim 1 wherein the heating means comprises:

at least one tubular heater disposed in the thermally conductive mass.

12. A heater apparatus for heating fluid, the heater apparatus comprising:

a thermally conductive mass defining a thermal energy store;

fins thermally coupled to the mass and coacting with each other and the mass to form a continuous labyrinthian fluid flow path including a first flow path portion extending across one surface of the thermally conductive mass and a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication through the thermally conductive mass and defining alternating regions of laminar and turbulent fluid flow as the fluid flows through the first and second flow path portions; and

at least one heating element thermally mounted in the thermally conductive mass and substantially enveloped by the mass, the heating element imparting heat to the thermally conductive mass so that fluid in the first and second flow path portions absorbs heat from the fins, the heat migrating to the fins from the thermally conductive mass.

13. The heater apparatus of claim 12 wherein:

the first flow path defines a spiral shaped flow path extending radially inward from an inlet to a bore connecting the first flow path to the second flow path; and

the second flow path defines a spirally shaped fluid flow path extending radially outward from the bore connecting the first flow path to the second flow path to the outlet.

14. The heater apparatus of claim 12 wherein the heating means comprises:

a plurality of heater elements mounted in the mass.

15. The heater apparatus of claim 12 further comprising:

a controller for controlling the individual activation of each of the heater elements.

16. The heater apparatus of claim 12 wherein the heating means comprises:

a CALROD.

17. The heater apparatus of claim 12 wherein the heating means comprises:

a thick film heater element.

18. A vehicle window wash apparatus comprising:

a fluid source for supplying wash fluid;

a fluid discharge device fluidically coupled to the fluid source for discharging fluid from the fluid source;

heater means disposed in fluid flow communication between the fluid source and the fluid discharge device; and

a controller, coupled to the heater means, for supplying power to the heater means;

the heater apparatus including;

a thermally conductive mass having an inlet and an outlet and defining the thermal energy store;

fins thermally coupled to the thermally conductive mass and coacting with each other and the mass to define a continuous labyrinthian fluid flow path between the inlet and the outlet, the fluid flow path substantially enveloping the heating means so that heat from the heating means migrates to and is stored in the thermally conductive mass and migrates from the thermally conductive mass to the fluid whereon heat is absorbed by fluid in the fluid flow path; and

the fluid flow path including a first flow path portion extending across one surface of the thermally conductive mass, and a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication, and defining alternating regions of laminar and turbulent fluid flow as the fluid flows through the first and second flow path portions.

19. The wash apparatus of claim 18 wherein the fluid flow path defines a spirally shaped fluid flow path.

20. The wash apparatus of claim 18 wherein the fluid flow path comprises:

a first flow path portion extending across one surface of the thermally conductive mass; and

a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication.

21. The wash apparatus of claim 20 wherein the first and second flow path portions are disposed in fluid flow communication substantially at the center of the thermally conductive mass.

22. The wash apparatus of claim 20 wherein:

the first flow path defines a spiral shaped flow path extending radially inward from an inlet to a bore connecting the first flow path to the second flow path; and

the second flow path defines a spirally shaped flow path extending radially outward from the bore connecting the first flaw path to the second flow path to the outlet.

23. The wash apparatus of claim 18 wherein the heating means comprises:

at least one heater element mounted in the mass.

24. The wash apparatus of claim 23 wherein the heating means comprises:

a plurality of heater elements mounted in the mass.

25. The wash apparatus of claim 24 further comprising:

a controller for controlling the individual activation of each of the heater elements.

26. The wash apparatus of claim 18 wherein the heating means comprises:

a CALROD.

27. The wash apparatus of claim 18 wherein the heating means comprises:

a thick film heater element.

28. The wash apparatus claim 18 further comprising:

a controller for controlling the activation of the heating means.

29. The wash apparatus of claim 18 wherein:

the fluid flow path defines a spirally shaped fluid flow path wherein adjacent flow portions of the fluid flow path are disposed adjacent to each other and separated by a wall of the thermally conductive mass.

30. The wash apparatus of claim 18 further comprising:

the fluid flow path formed such that fluid flow through the fluid flow path in radially adjacent flow path portions is in the same direction.

31. A method of heating fluid comprising the steps of:

applying thermal energy to a thermally conductive mass by a heating means thermally coupled within the mass for storing thermal energy in the mass; and

thermally coupling fins to the mass, the fins forming a continuous labyrinthian fluid flow path between an inlet and an outlet, thermally conductive mass substantially enveloping the heating means so that fluid within the fluid flow path absorbs heat from the mass so that heat migrates from the heating means to the mass and from the mass to the fins; and

forming the fluid flow path to include a first flow path portion extending across one surface of the thermally conductive mass, and a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication, and defining alternating regions of laminar and turbulent fluid flow as the fluid flows through the first and second flow path portions.

32. The method of claim 31 wherein the step of forming the fluid flow path further comprises the step of:

forming the fluid flow path as a spirally shaped fluid flow path.

33. The method of claim 31 wherein the step of forming the fluid flow path further comprises the steps of:

forming the fluid flow path with a first flow path portion extending through the mass, and a second flow path portion extending through the mass, the first and second fluid flow paths disposed in fluid flow communication.

34. The method of claim 33 wherein the step of forming the fluid flow path further comprises the steps of:

forming the first flow path as a spiral flow path extending radially inward from an inlet to a bore connecting the first flow path to the second flow path; and

forming the second flow path as a spirally shaped fluid flow path extending radially outward from the bore connecting the first flow path to the second flow path to the outlet.

35. The method of claim 31 further comprising the step of:

forming the heating means of at least one heater element mounted in the mass.

36. The method of claim 31 further comprising the step of:

forming the heating means as a plurality of heater elements mounted in the mass.

37. The method of claim 31 wherein the step of forming the fluid flow path further comprises the step of:

forming the fluid flow path as a spirally shaped fluid flow path having concentric flow portions, the concentric flow portions of the fluid flow path disposed adjacent to each other and separated by a wall of the thermally conductive mass.

38. A heating apparatus for heating fluid, the heating apparatus comprising:

means for providing a thermally conductive mass defining a thermal energy store;

means for thermally coupling heating means to the thermally conductive mass for imparting thermal energy to the thermally conductive mass;

means for forming fins thermally coupled to the thermally conductive mass and coacting with each other and the mass to define a continuous labyrinthian fluid flow path in the mass between an inlet and an outlet, the fluid flow so that heat migrates from the heating means to the mass and from the mass to the fins so that fluid flowing through the fluid flow path absorbs heat from the mass; and

means for forming the first flow path to include a first flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portion disposed in fluid flow communication, and defining alternating regions of laminar and turbulent fluid flow as the fluid flows through the first and second flow path portions.

39. A method of heating fluid comprising the steps of:

storing thermal energy in a thermally conductive mass by a heating means;

thermally coupling fins to the mass to form a fluid flow path thermally coupled within the mass and radiating heat from the mass;

thermal energy migrating to the fins from the mass to a fluid in the fluid flow path;

forming the fluid flow path to include a first flow path portion extending across one surface of the thermally conductive mass, and a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication; and

forming means coupled to the fluid flow path, for discharging at least a portion of the fluid in the fluid flow path in one discharge cycle, the thermally conductive mass storing substantive quantities of thermal energy from the heating means during the one discharge cycle so that thermal energy flows only from the thermally conductive mass in the direction of the fluid in the fluid flow path which enters the fluid flow path after the one discharge cycle.

40. The method of claim 39 further comprising the step of:

disposing the heating means in the mass.

41. The method of claim 39 further comprising the step of:

forming the heater means as a heater element.

42. The method of claim 39 further comprising the step of:

forming the fluid flow path to induce turbulent flow in the fluid circulating through the fluid flow path.

43. The method of claim 39 further comprising the step of:

forming the fluid flow path in a spiral configuration.

44. The method of claim 39 further comprising the step of:

forming the fluid flow path with arcuate and non-arcuate portions.

45. A heating apparatus for heating fluid comprising:

means for storing thermal energy to a thermally conductive mass by a heating means;

means for forming a fluid flow path thermally coupled to the mass;

means for imparting thermal energy to the fluid in the fluid flow path from the mass and the fins;

means for forming a fluid flow path thermally coupled to the mass, the fluid flow path including a first flow path portion extending across one surface of the thermally conductive mass, and a second flow path extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication; and

means, coupled to the fluid flow path, for discharging at least a portion of the fluid in the fluid flow path in one discharge cycle, the thermally conductive mass storing substantive quantities of thermal energy from the heating means during the one discharge cycle so that thermal energy flows only from the thermally conducive mass in the direction of the fluid in the fluid flow path which enters the fluid flow path after the one discharge cycle.

46. A heating apparatus for heating fluid comprising:

a thermally conductive mass defining a thermal energy store;

a fluid flow path thermally coupled to the mass;

the fluid flow path including a first flow path portion extending across one surface of the thermally conductive mass, and a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication;

heating means thermally coupled to the mass for storing heat in the mass, the heat migrating from the mass to fluid within the fluid flow path; and

means coupled to the fluid flow path, for discharging at least a portion of the fluid in the fluid flow path in one discharge cycle, the thermally conductive mass storing substantive quantities of thermal energy from the heating means during the one discharge cycle so that thermal energy flows only from the thermally conducive mass in the direction of the fluid in the fluid flow path which enters the fluid flow path after the one discharge cycle.

47. The heating apparatus of claim 46 wherein:

the mass is a body.

48. The heating apparatus of claim 46 further comprising:

an inlet and an outlet formed in the body in fluid flow communication with the fluid flow path.

49. The heating apparatus of claim 46 further comprising:

the fluid flow path defining a serpentine path between the inlet and the outlet.

50. The heating apparatus of claim 46 wherein:

the fluid flow path has a spiral shape.

51. The heating apparatus of claim 46 wherein the fluid flow path comprises:

arcuate and non-arcuate portions in the fluid flow path to induce turbulence fluid flow.

52. The heating apparatus of claim 46 wherein:

the heater means is disposed in the mass.

53. The heating apparatus of claim 46 wherein the heater means comprises:

at least one heater element.

54. The heating apparatus of claim 46 wherein the heater means comprises:

a plurality of discrete heat elements coupled to the mass.

55. The heating apparatus of claim 46 further comprising:

means for dispensing fluid at an elevated temperature from the mass onto a surface.

56. The heating apparatus of claim 55 wherein:

the surface is a vehicle surface.

57. The heating apparatus of claim 56 wherein the means for discharging comprises:

a fluid discharge device; and

the apparatus further including a fluid source containing the fluid.

58. A vehicle wash fluid discharge apparatus comprising:

a fluid source for a fluid;

a fluid discharge device fluidically coupled to the discharge source for discharging fluid from the fluid source;

a thermally conductive mass defining a thermal energy store;

heating means, thermally coupled to the thermally conductive mass, for imparting heat to the thermally conductive mass;

fins thermally coupled to the thermally conductive mass and coacting with each other and the mass to define a continuous labyrinthian fluid flow path so that heat from the heating means migrates to and is stored in the thermally conductive mass and migrates from the thermally conductive mass to the fluid whereon heat is absorbed by fluid in the fluid flow path; and

the fluid flow path including a first flow path portion extending across one surface of the thermally conductive mass, and a second flow path portion extending across an opposed surface of the thermally conductive mass, the first and second flow path portions disposed in fluid flow communication, and defining alternating regions of laminar and turbulent fluid flow as the fluid flows through the first and second flow path portions.

59. The apparatus of claim 58 further comprising:

a controller, coupled to the heating means, for supplying electric power to the heating means.