Contactless electrical energy transmission system having a primary side current feedback control and soft-switched secondary side rectifier

• US 6,934,167 B2
• Filed: 05/01/2003
• Issued: 08/23/2005
• Est. Priority Date: 05/01/2003
• Status: Active Grant

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: Jang, Yungtaek, Jovanovic, Milan M.
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US10/426,721
• Publication Number:
  US 20040218406A1
• Time in Patent Office: 845 Days
• Field of Search: 363/21.02, 363/21.03, 363/79, 363/89, 363/95, 363/97, 363/98
• US Class Current: 363/21.02
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A contactless electrical energy transmission system includes a transformer having a primary winding that is coupled to a power source through a primary resonant circuit and a secondary winding that is coupled to a load through a secondary resonant circuit. The primary and secondary resonant circuits are inductively coupled to each other. A primary control circuit detects current changes through the primary resonant circuit to control the switching frequency of a controllable switching device for maintaining a substantially constant energy transfer between the primary winding and secondary winding in response to at least one of a power source voltage change and a load change. As a result, excessive circulating energy of the CEET system is minimized providing a tight regulation of the output voltage over the entire load and input voltage ranges without any feedback connection between the primary side and the secondary side.

Claims

1. A contactless electrical energy transmission system for coupling a power source to a load, comprising:

a transformer having a primary winding and a secondary winding;

an inverter coupling said power source to said primary winding through a primary resonant circuit;

a primary controllable switching device responsive to a switching frequency that controls the flow of current through said primary winding;

a rectifier coupling said secondary winding to said load through a secondary resonant circuit that is inductively coupled to the primary resonant circuit; and

a primary control circuit responsive to a current change through said primary resonant circuit to control the switching frequency for maintaining a substantially constant energy transfer between the primary winding and secondary winding in response to at least one of a power source voltage change and a load change.

2. The system of claim 1 further including a secondary controllable switching device that is responsive to a load change for controlling the amount of energy delivered to the load.

3. The system of claim 2, wherein the secondary controllable switching device is responsive to at least one pulse width modulated control signal for controlling the amount of energy delivered to the load.

4. The system of claim 3, wherein a secondary control circuit generates the at least one pulse width modulated control signal in response to at least one of a voltage variation across the load and a zero current crossing detection through said secondary resonant circuit.

5. The system of claim 4, wherein the secondary controllable switching device includes at least one switch responsive to the pulse width modulated control signal, wherein the switch is activated at a substantially zero voltage.

6. The system of claim 5, wherein the secondary control circuit detects a zero current crossing through said secondary resonant circuit to generate synchronized ramp signals for controlling the at least one pulse width modulated control signal.

7. The system of claim 6, wherein the synchronized ramp signals are 180°

out of phase with respect to each other.

8. A contactless electrical energy transmission system for coupling a power source to a load, comprising:

a transformer having a primary winding and a secondary winding;

an inverter coupling said power source to said primary winding through a primary resonant circuit;

a primary controllable switching device responsive to a switching frequency that controls flow of current through said primary winding;

a secondary rectifier coupling said secondary winding to said load through a secondary resonant circuit that is inductively coupled to the primary resonant circuit; and

a secondary control circuit that generates at least one pulse width modulated control signal for controlling the amount of energy delivered to the load, wherein the at least one pulse width modulated signal is generated in response to a voltage variation across the load and a zero current crossing through said secondary resonant circuit.

9. The system of claim 8 further including a primary control circuit responsive to a current change through said primary resonant circuit to control the switching frequency of said primary controllable switching device for maintaining a substantially constant energy transfer between the primary winding and secondary winding in response to at least one of a power source voltage change and a load change.

10. The system of claim 8 further including a secondary controllable switching circuit that is responsive to the at least one pulse width modulated control signal for delivering energy to the load.

11. The system of claim 10, wherein the secondary controllable switching device includes at least one switch responsive to the pulse width modulated control signal, wherein the switch is activated at a substantially zero voltage.

12. The system of claim 8, wherein the secondary control circuit detects a zero current crossing through said secondary resonant circuit to generate synchronized ramp signals for controlling the at least one pulse width modulated control signal.

13. The system of claim 12, wherein the synchronized ramp signals are 180°

out of phase with respect to each other.

14. A contactless electrical energy transmission system for coupling a power source to a load, comprising:

a transformer having a primary winding and a secondary winding;

an inverter coupling said power source to said primary winding through a primary resonant circuit;

a primary controllable switching device having a switching frequency that controls flow of current through said primary winding;

a rectifier coupling said secondary winding of said transformer to said load through a secondary resonant circuit that is inductively coupled to the primary resonant circuit; and

a secondary controllable switching circuit responsive to at least one pulse width modulated control signal having at least one switching element that is switched at substantially zero voltage.

15. The system of claim 14 further including a primary control circuit responsive to current changes through said primary resonant circuit to control the switching frequency of said controllable switching device for maintaining a substantially constant energy transfer between the primary winding and secondary winding in response to at least one of a power source voltage change and a load change.

16. The system of claim 14 further including a secondary control circuit that generates the at least one pulse width modulated control signal in response to least one of a voltage variation across the load and a zero current crossing detection through said secondary resonant circuit.

17. The system of claim 14, wherein the secondary controllable switching device includes at least one switch for generating the pulse width modulated control signal, wherein the switch is activated at a substantially zero voltage.

18. The system of claim 16, wherein the secondary control circuit detects a zero current crossing through said secondary resonant circuit to generate synchronized ramp signals for controlling the at least one pulse width modulated control signal.

19. The system of claim 18, wherein the synchronized ramp signals are 180°

out of phase with respect to each other.