Electrical switch

• US 6,953,905 B2
• Filed: 05/29/2003
• Issued: 10/11/2005
• Est. Priority Date: 07/18/2002
• Status: Expired due to Fees

• Current Assignee: Maxera LLC
• Original Assignee: Maxera LLC
• Inventors: Adams, Edward Roger
• Primary Examiner(s): Lee, Richard K.
• Application Number:
  US10/447,641
• Publication Number:
  US 20040011635A1
• Time in Patent Office: 866 Days
• Field of Search: 200/19.2, 200520-524, 200/533, 200/16.D, 200/16.R, 200/16.C, 200/434
• US Class Current: 200/533
• CPC Class Codes: H01H 13/56 the contact returning to its original state upon the next application of operating force

Abstract

An electrical switch for low to medium wattage applications such as in vehicles, appliances, and the like, includes a flexible, resilient spring member which is operable mechanically to latch the switch in one of two positions while also carrying electrical current to complete an electrical circuit when the switch is closed in one of the two latched positions. The switch may operate in either single pole, single throw or single pole, double throw configuration, and provides at least one audible sound or click in each of its latched positions to indicate its status, and also may include a visual indication of status. Preferably, a conductive, metallic, coil spring is carried by a non-conductive switch actuator, the spring having a contact member that is moved between latched positions by finger pressure of an operator on the actuator to open and close one or more electrical circuits connected to the switch contacts.

Claims

1. An electrical switch for vehicles, appliances, and the like, comprising:

a first electrical switch contact at a first position;

an electrically conductive, resilient spring member having a first portion engaged with said first electrical switch contact and a second portion movable between second and third positions, said second and third positions being spaced from one another and from said first position;

a second electrical switch contact at one of said second and third positions, said second electrical switch contact adapted for engagement by said second spring portion;

whereby when said first and second electrical switch contacts are connected to an electrical circuit, movement of said second portion of said spring member between said second and third positions engages and disengages said second spring portion with said second electrical switch contact while said first spring portion remains engaged with said first electrical switch contact to thereby open the electrical circuit or close the electrical circuit allowing current to pass through said spring member.

2. The switch of claim 1 including a contact directing member positioned between said second and third positions, said contact directing member including a cam surface that directs said second portion of said spring member between said second and third positions for engagement and disengagement with said second electrical switch contact.

3. The switch of claim 2 wherein said cam surface directs said second portion of said spring member from said second to said third position;

said switch further including a second contact directing member positioned between said second and third positions, said second contact directing member including a second cam surface that directs said second portion of said spring member from said third to said second position.

4. The switch of claim 3 wherein said spring member is a flat spring, said second portion of said spring member extending at a right angle to said first portion of said spring member.

5. The switch of claim 3 including a switch actuator movable between at least two positions;

said spring being mounted on and movable with said actuator.

6. The switch of claim 5 wherein said switch actuator is movable linearly along a first direction;

said cam surface directs said second portion of said spring member in a second direction laterally of said first direction.

7. The switch of claim 6 wherein said second cam surface directs said second portion of said spring member in a third direction different from said first and second directions.

8. The switch of claim 5 including a switch support comprising at least portions of the electrical circuit;

said switch actuator being movably mounted on said switch support.

9. The switch of claim 8 wherein said first and second electrical switch contacts are on said switch support.

10. The switch of claim 5 wherein said spring member is a coil spring having a coil with two ends, an axis for said coil, a first arm at one end of said coil extending outwardly away from said coil axis, and a second arm at the other end of said coil extending outwardly away from said coil axis, said first arm comprising said first portion of said spring member, said second arm comprising said second portion of said spring member.

11. The switch of claim 10 wherein said switch actuator includes a post over which said coil spring is axially mounted, said first and second arms extending outwardly away from said post, said switch actuator being formed from non-electrically conductive material.

12. The switch of claim 10 wherein said second arm of said coil spring includes an electrical contact extending at an angle to said second arm, said electrical contact adapted to engage said first and second stop members.

13. The switch of claim 1 including a switch actuator movable between at least two positions;

said spring being mounted on and movable with said actuator.

14. The switch of claim 1 including a third electrical switch contact at the other of said second and third positions which does not comprise said one of said second and third positions;

whereby when said first, second and third electrical switch contacts are connected to at least one electrical circuit, movement of said second portion of said spring member between said second and third positions engages and disengages said second spring portion successively with said second and third electrical switch contacts to thereby successively open and close the electrical circuit with, and allow electrical current to pass through said spring member to, said respective second and third electrical switch contacts.

15. An electrical switch for vehicles, appliances, and the like, comprising:

a first electrical switch contact at a first position;

an electrically conductive, resilient spring member having a first portion engaged with said first electrical switch contact and a second portion movable between second and third positions, said second and third positions being spaced from one another and from said first position;

a second electrical switch contact at one of said second and third positions;

whereby when said first and second electrical switch contacts are connected to an electrical circuit movement of said second portion of said spring member between said second and third positions engages and disengages said second spring portion with said second electrical switch contact to thereby open the electrical circuit or close the electrical circuit allowing current to pass through said spring member;

a contact directing member positioned between said second and third positions, said contact directing member including a cam surface that directs said second portion of said spring member between said second and third positions for engagement and disengagement with said second electrical switch contact;

said cam surface directing said second portion of said spring member from said second to said third position;

said switch further including a second contact directing member positioned between said second and third positions, said second contact directing member including a second cam surface that directs said second portion of said spring member from said third to said second position;

a switch actuator movable between at least two positions;

said spring being mounted on and movable with said actuator;

a switch support comprising at least portions of the electrical circuit;

said switch actuator being movably mounted on said switch support;

said first and second electrical switch contacts being on said switch support; and

a first stop member at said second position and a second stop member at said third position;

said second electrical switch contact comprising one of said first and second stop members.

16. The switch of claim 15 wherein said spring member is extended when said second portion of said spring member is in said second and third positions such that the resiliency of said spring member urges said switch actuator toward one of said two actuator positions when said second spring portion is in said second and third positions.

17. The switch of claim 15 including a first rigid member adjacent said first stop member and a second rigid member adjacent said second stop member, said second spring portion engaging said first rigid member to provide an audible sound when said second portion of said spring member is moved from said second to said third positions.

18. The switch of claim 17 wherein said second spring portion engages said second rigid member to provide an audible sound when said second portion of said spring member is moved from said third position to said second position.

19. The switch of claim 18 wherein said second portion of said spring member engages said second stop member to provide another audible sound when said second spring portion moves from said second rigid member to said second stop member.

20. The switch of claim 17 wherein said second portion of said spring member engages said first stop member to provide another audible sound when said spring portion moves from said first rigid member to said first stop member.

21. An electrical switch for vehicles, appliances, and the like, comprising:

a first electrical switch contact at a first position;

a second electrical switch contact at a second position spaced from said first position;

a resilient spring member having a contact member movable in at least two dimensions and engageable with and movable between said first and second electrical switch contacts when a force is applied to said spring member, said spring member comprising an electrical conductor; and

a contact directing member positioned between said first and second electrical switch contacts and including a cam surface, said cam surface directing said contact member from said first position to said second position for successive engagement of said contact member with said first and second electrical switch contacts when said spring member is moved;

whereby when one of said first and second electrical switch contacts and said spring member are connected to an electrical circuit, movement of said contact member between said first and second positions by application of force to said spring member causes successive engagement of said contact member with said first and second electrical switch contacts while said spring member remains connected to the electrical circuit to open the electrical circuit or close the electrical circuit allowing current to pass through said spring member.

22. The switch of claim 21 wherein said cam surface directs said second portion of said spring member from said second to a third position;

said switch further including a second contact directing member positioned between said second and third positions, said second contact directing member including a second cam surface that directs said second portion of said spring member from said third to said second position.

23. The switch of claim 21 including a switch actuator movable between at least two positions;

said spring being mounted on and movable with said actuator.

24. The switch of claim 23 including a switch support comprising at least portions of the electrical circuit;

said switch actuator being movably mounted on said switch support.

25. The switch of claim 23 wherein said spring member is a coil spring having a coil with two ends, an axis for said coil, a first arm at one end of said coil extending outwardly away from said coil axis, and a second arm at the other end of said coil extending outwardly away from said coil axis, said first arm comprising said first portion of said spring member, said second arm comprising said second portion of said spring member.

26. The switch of claim 25 wherein said switch actuator includes a post over which said coil spring is axially mounted, said first and second arms extending outwardly away from said post, said switch actuator being formed from non-electrically conductive material.

27. The switch of claim 21 wherein an audible sound is produced when said contact member engages said second electrical switch contact.

28. The switch of claim 27 wherein another audible sound is produced when said contact member is moved from said second electrical switch contact to said first electrical switch contact.

29. The switch of claim 21 wherein both of said first and second electrical switch contacts and said spring member are adapted to be connected to at least one electrical circuit, wherein movement of said contact member between said first and second positions and successive engagement of said contact member with said first and second electrical switch contacts successively opens and closes the electrical circuit with, and allows electrical current to pass through said spring member to, said respective first and second electrical switch contacts.

30. An electrical switch for vehicles, appliances, and the like, comprising:

a first electrical switch contact at a first position;

a second electrical switch contact at a second position spaced from said first position;

a resilient spring member having a contact member movable in at least two dimensions and engageable with and movable between said first and second electrical switch contacts when a force is applied to said spring member, said spring member comprising an electrical conductor; and

a contact directing member positioned between said first and second electrical switch contacts and including a cam surface, said cam surface directing said contact member from said first position to said second position for successive engagement with said first and second electrical switch contacts when said spring member is moved;

whereby when one of said first and second electrical switch contacts and said spring member are connected to an electrical circuit, movement of said contact member between said first and second positions by application of force to said spring member causes successive engagement of said contact member with said first and second electrical switch contacts to open the electrical circuit or close the electrical circuit allowing current to pass through said spring member;

a switch actuator movable between at least two positions;

said spring being mounted on and movable with said actuator;

a switch support comprising at least portions of the electrical circuit;

said switch actuator being movably mounted on said switch support; and

a first stop member at said second position and a second stop member at a third position;

said second electrical switch contact comprising one of said first and second stop members.

31. The switch of claim 30 wherein said spring member is extended when said second portion of said spring member is in said second and third positions such that the resiliency of said spring member urges said switch actuator toward one of said two actuator positions when said second spring portion is in said second and third positions.

32. An electrical switch for vehicles, appliances, and the like, comprising:

a first electrical switch contact at a first position;

a first stop member at a second position;

a second stop member at a third position, said third position being spaced from said second position, said second and third positions both being spaced from said first position, at least one of said first and second stop members being electrically conductive and comprising a second electrical switch contact;

a resilient spring member having a contact member movable in at least two dimensions and engageable with and movable between said first and second stop members when a force is applied to move said spring member, said spring member comprising an electrical conductor; and

a contact directing member positioned between said first and second stop members, said contact directing member including a cam surface, said cam surface directing said contact member from said second position to said third position for successive engagement with said first and second stop members when said spring member is moved;

whereby when said first and second electrical switch contacts are connected to an electrical circuit, movement of said contact member between said second and third positions by application of force to said spring member causes successive engagement of said contact member with said first and second stop members to open the electrical circuit or close the electrical circuit between first and second switch contacts and allow current to pass through said spring member.

33. The switch of claim 32 including a switch actuator movable between at least two positions;

said spring being mounted on and movable with said actuator, said switch actuator being non-electrically conductive.

34. The switch of claim 33 including a switch support comprising at least portions of the electrical circuit;

said switch actuator being movably mounted on said switch support.

35. The switch of claim 33 wherein said spring member is a coil spring having a coil with two ends, an axis for said coil, a first arm at one end of said coil extending outwardly away from said coil axis, and a second arm at the other end of said coil extending outwardly away from said coil axis, said first arm comprising said first portion of said spring member, said second arm comprising said second portion of said spring member.

36. The switch of claim 32 wherein an audible sound is produced when said contact member engages said second electrical switch contact.

37. The switch of claim 36 wherein another audible sound is produced when said contact member is moved from said second electrical switch contact to said first electrical switch contact.

38. The switch of claim 32 wherein said cam surface directs said second portion of said spring member from said second to said third position;

said switch further including a second contact directing member positioned between said second and third positions, said second contact directing member including a second cam surface that directs said second portion of said spring member from said third to said second position.

39. The switch of claim 32 wherein the other of said first and second stop members is also electrically conductive and comprises a third electrical switch contact, whereby when said first, second and third electrical switch contacts are connected to at least one electrical circuit, movement of said contact member between said second and third positions engages and disengages said contact member successively with said second and third electrical switch contacts to thereby successively open and close the electrical circuit with, and allow electrical current to pass through said spring member to, said respective second and third electrical switch contacts.

40. An electrical switch for vehicles, appliances, and the like, comprising:

a switch support including at least portions of an electrical circuit;

a first electrical switch contact at a first position on said switch support;

a second electrical switch contact on said switch support at a second position spaced from said first position;

a stop member on said switch support at a third position spaced from said first and said second positions;

a switch actuator mounted for movement on said switch support between at least two positions, said switch actuator being non-electrically conductive;

an electrically conductive, resilient spring member mounted on said switch actuator, said spring including a first portion engaged with said first electrical switch contact and a second portion movable between said second electrical switch contact and said stop member, said spring urging said switch actuator toward one of its positions;

whereby when said first and second electrical switch contacts are connected to the electrical circuit, movement of said switch actuator between its two positions against the resistance of said spring member causes said second spring portion to move between engagement with said second switch contact and said stop member and vice-versa while said first portion of said spring member remains engaged with said first electrical switch contact to thereby open the electrical circuit or close the electrical circuit allowing current to pass through said spring member.

41. An electrical switch for vehicles, appliances, and the like, comprising:

a first electrical switch contact at a first position;

a second electrical switch contact at a second position spaced from said position;

a stop member at a third position and spaced from said first and second positions; and

an electrically conductive, resilient spring member having a first portion engaged with said first electrical switch contact and a second portion movable between said second electrical switch contact and said stop member;

whereby when said first and second electrical switch contacts are connected to an electrical circuit, movement of said second portion of said spring member between said second electrical switch contact and stop member engages and disengages said second spring portion with said second electrical switch contact while said first portion of said spring member remains engaged with said first electrical switch contact to thereby open the electrical circuit or close the electrical circuit allowing current to pass through said spring member.