High efficiency vibration energy harvester

• US 6,984,902 B1
• Filed: 01/29/2004
• Issued: 01/10/2006
• Est. Priority Date: 02/03/2003
• Status: Expired due to Fees

• Current Assignee: Ferro Solutions, Inc.
• Original Assignee: Ferro Solutions, Inc.
• Inventors: O'Handley, Robert C., Huang, Jiankang, Bono, David
• Primary Examiner(s): BUDD, MARK OSBORNE
• Application Number:
  US10/767,800
• Time in Patent Office: 712 Days
• Field of Search: 310/26, 310/311, 310328-332, 738/617.7, 73/86, 324/260, 324/244
• US Class Current: 310/26
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H10N 30/00 Piezoelectric or electrostrictive devices integrated devices or assemblies of multiple devices H10N39/00

Abstract

In a vibrational energy harvester, an external vibration causes relative motion between a permanent magnet and a magnetic field sensing element composed of a magnetostrictive material bonded to an electroactive material. The changing magnetic field causes a rotation of magnetization in the magnetostrictive material and the rotating magnetization generates a stress in the magnetostrictive material. The stress is transmitted to the electroactive material, which responds by generating electrical power.

Claims

1. A vibrational energy harvester that converts mechanical vibrations into electrical energy, comprising:

a magnetic field source that generates a magnetic field;

a magnetic field sensing element including a layer of magnetostrictive material having a magnetization vector that responds to variations in the magnetic field by generating a stress, a layer of electroactive material, mechanically bonded to the layer of magnetostrictive material, that responds to the stress by generating a voltage; and

means for mounting the magnetic field source and the magnetic field sensing element so that the vibrations cause the magnetic field source to move relative to the magnetic field sensing element.

2. The vibrational energy harvester of claim 1 wherein the magnetostrictive material has a magnetization vector that responds to variations in the magnetic field by rotating in a plane and wherein the magnetic field sensing element includes electrodes that measure the voltage generated by the electroactive material in a direction substantially parallel to the plane in which the magnetization vector rotates.

3. The vibrational energy harvester of claim 1 wherein the magnetic field sensing element further comprises a second layer of magnetostrictive material bonded to the layer of electroactive material, the second layer of magnetostrictive material having a magnetization vector that responds to variations in the magnetic field by generating a stress.

4. The vibrational energy harvester of claim 3 further comprising a flux closure yoke comprised of magnetic material that reduces the reluctance of a magnetic circuit between the first and second magnetostrictive layers and spans the electroactive layer.

5. The vibrational energy harvester of claim 3 wherein the magnetic field source comprises a pair of permanent magnets.

6. The vibrational energy harvester of claim 5 further comprising a flux closure yoke comprised of magnetic material that completes a magnetic circuit between the pair of permanent magnets.

7. The vibrational energy harvester of claim 1 wherein the magnetostrictive layer is disk-shaped.

8. The vibrational energy harvester of claim 7 wherein the means for mounting the magnetic field source and the magnetic field sensing element is adapted so that the vibrations cause the magnetic field source to rotate relative to the magnetic field sensing element.

9. The vibrational energy harvester of claim 8 wherein the vibrations can be resolved into orthogonal, linear motions and wherein the vibration energy harvester further comprises an inertial mass attached to one of the magnetic field source and the sensing element causing the magnetic field source and the sensing element to rotate relative to each other in response to the vibrations.

10. The vibrational energy harvester of claim 8 wherein the mounting means is adapted so that both the magnetic field source and the magnetic field sensing element rotate in response to the vibrations.

11. The vibrational energy harvester of claim 1 wherein the magnetic field source comprises a first pole piece and a second pole piece and wherein the magnetic field sensing element is positioned between the first and second pole pieces.

12. The vibrational energy harvester of claim 11 wherein each of the first and second pole pieces comprises a plurality of magnets arranged in opposing flux relationship.

13. The vibrational energy harvester of claim 12 wherein the first and second pole pieces are arranged so that the magnetic flux pattern in the vicinity of the magnetic field sensing element comprises alternating bands of opposite field directions.

14. The vibrational energy harvester of claim 13 wherein multiple field sensing elements are located between the first and second pole pieces.

15. A vibrational energy harvester that converts mechanical vibrations into electrical energy, comprising:

a magnetic field source that generates a magnetic field;

a magnetic field sensing element including a first disk-shaped layer of magnetostrictive material having a magnetization vector that responds to variations in the magnetic field by generating a stress, a layer of electroactive material, mechanically bonded to the first layer of magnetostrictive material, and a second disk-shaped layer of magnetostrictive material bonded to the electroactive material layer and having a magnetization vector that responds to variations in the magnetic field by generating a stress so that the electroactive layer that responds to the stresses generated by the first and second magnetostrictive layers by generating a voltage; and

means for mounting the magnetic field source and the magnetic field sensing element so that the vibrations cause the magnetic field source to rotate relative to the magnetic field sensing element.

16. The vibrational energy harvester of claim 15 wherein the electroactive layer is disk-shaped having a first and second planar faces and the first magnetostrictive layer is bonded to the first planar face and the second magnetostrictive layer is bonded to the second planar face.

17. The vibrational energy harvester of claim 16 wherein the first and second planar faces are circular.

18. The vibrational energy harvester of claim 16 wherein the first and second planar faces are elliptical.

19. The vibrational energy harvester of claim 15 wherein the electroactive layer is a rectangular solid having first and second planar faces that are rectangular.

20. The vibrational energy harvester of claim 15 wherein the electroactive layer is disk-shaped with two disk-shaped faces and a cylindrical outer surface and wherein the vibrational energy harvester further comprises a pair of electrodes attached to the cylindrical outer surface.

21. The vibrational energy harvester of claim 20 wherein each electrode has an arc length of between ⅛

and ⅜

of the circumference of the cylindrical outer surface.