Method for monitoring and controlling traction motors in locomotives

• US 6,984,946 B2
• Filed: 08/26/2003
• Issued: 01/10/2006
• Est. Priority Date: 02/27/2002
• Status: Expired due to Term

• Current Assignee: Railpower, LLC
• Original Assignee: Railpower Technologies Corp.
• Inventors: Donnelly, Frank Wegner, Iwan, Brian Gulayets
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US10/649,286
• Publication Number:
  US 20050024001A1
• Time in Patent Office: 868 Days
• Field of Search: 318/139, 318/52, 318/85, 104/165, 104/307, 105/49, 105/61
• US Class Current: 318/139
• CPC Class Codes: B60L 2200/26 Rail vehicles
• CPC Class Codes: B60L 3/102 of individual wheels
• CPC Class Codes: B60L 9/02 using dc motors
• CPC Class Codes: B61C 15/12 by reducing the driving power
• CPC Class Codes: H02P 5/68 controlling two or more dc dynamo-electric motors H02P5/46, H02P5/60 take precedence
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 30/00 Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

Abstract

The present invention is directed to a locomotive comprising energy storage units, such as batteries, a prime energy source, such as a diesel engine, and an energy conversion device, such as a generator. The locomotive comprises one or more of the following features: a separate chopper circuit for each traction motor and a controller operable to control separately and independently each axle/traction motor.

Claims

1. A locomotive, comprising:

a plurality of traction motors corresponding to a plurality of axles and a plurality of drive switches;

a plurality of free-wheeling bypass circuits, each bypass circuit bypassing a corresponding one of the plurality of plurality of drive switches; and

a controller operable to (a) determine the power requirement for each motor at each of a number of successive time intervals;

(b) determine the necessary voltage and pulse width to achieve the desired power for each motor; and

(c) sequentially pulse power to each of the motors for a duration necessary to achieve the power requirement at each successive time interval, wherein, during a selected time interval, a first traction motor receives a first power pulse and a second different traction motor receives a second power pulse and wherein the first and second power pulses are different.

2. The locomotive of claim 1, further comprising:

a plurality of chopper circuits corresponding to the plurality of direct current traction motors, each chopper circuit comprising a respective free-wheeling bypass circuit and drive switch in electrical communication with a respective traction motor.

3. The locomotive of claim 2, wherein, in a first mode, at least most of the electrical current passing through the chopper circuit passes through the corresponding free-wheeling bypass circuit and the corresponding traction motor and bypasses the corresponding drive switch and, in a second mode, at least most of the electrical current passing through the chopper circuit passes through the corresponding drive switch and traction motor and bypasses the corresponding free-wheeling bypass circuit.

4. The locomotive of claim 3, wherein, during a selected time interval, a first chopper circuit corresponding to a first traction motor is in the first mode and a second chopper circuit corresponding to a second traction motor is in the second mode.

5. The locomotive of claim 1, wherein each free-wheeling bypass circuit comprises a free-wheeling gate, and wherein the traction motors are direct current traction motors.

6. The locomotive of claim 1, wherein the first and second power pulses are nonoverlapping.

7. The locomotive of claim 6, wherein, when the first traction motor receives the first power pulse, the second traction motor receives no power pulse and, when the second traction motor receives the second power pulse, the first traction motor receives no power pulse.

8. The locomotive of claim 1, wherein each of the plurality of drive switches is operable to pulse power sequentially to each of the traction motors to produce a selected power requirement for each traction motor during a selected time interval, wherein the pulse width is varied depending on a measured characteristic of the respective traction motor.

9. The locomotive of claim 8, wherein, for each motor, the frequency of pulses is maintained at least substantially constant and wherein the measured characteristic is at least one of revolutions per minute and electrical current.

10. The locomotive of claim 8, wherein the pulses to each of the traction motors are time sequenced such that a time separation between adjacent pulses to different traction motors is at least substantially maximized and wherein the measured characteristic is an electrical current supplied to each traction motor.

11. The locomotive of claim 1, wherein the first and second pulses have different magnitudes.

12. The locomotive of claim 1, wherein the first and second power pulses have different widths.

13. A method for operating a locomotive, comprising:

providing a plurality of traction motors corresponding to a plurality of axles and at least one chopper circuit, the at least one chopper circuit comprising a corresponding drive circuit, the drive circuit including a corresponding drive switch and being in electrical communication with a corresponding one or more of the plurality of traction motors, and a corresponding free-wheeling bypass circuit, the bypass circuit bypassing the corresponding drive switch, wherein, in a first mode, at least most of the electrical current passing through the corresponding chopper circuit passes through the corresponding free-wheeling bypass circuit and corresponding one or more of the plurality of traction motors and bypasses the corresponding drive switch and, in a second mode, at least most of the electrical current passing through the corresponding chopper circuit passes through the corresponding drive switch and the corresponding one or more traction motors and bypasses the corresponding free-wheeling bypass circuit; and

simultaneously operating at least one of the traction motors in the first mode and a different at least one of the traction motors in the second mode.

14. The method of claim 13, wherein the corresponding at least one chopper circuit includes a plurality of respective chopper circuits corresponding to the plurality of direct current traction motors, each chopper circuit comprising a corresponding free-wheeling bypass circuit and drive switch in electrical communication with a respective direct current traction motor.

15. The method of claim 13, wherein each free-wheeling bypass circuit comprises a free-wheeling gate.

16. The method of claim 13, further comprising:

determining the power requirement for each motor at each of a number of successive time intervals;

determining the necessary pulse width to achieve the desired power for each motor; and

sequentially pulsing each of the motors for a duration necessary to achieve the power requirement at each successive time interval.

17. The method of claim 16, wherein, during a selected time interval, a first traction motor receives a first power pulse and a second different traction motor receives a second power pulse and wherein the first and second power pulses have differing magnitudes.

18. The method of claim 17, wherein the first and second power pulses are nonoverlapping.

19. The method of claim 18, wherein, when the first traction motor receives the first power pulse, the second traction motor receives no power pulse and, when the second traction motor receives the second power pulse, the first traction motor receives no power pulse.

20. The method of claim 16, wherein power is cut and then restored to a first motor, while maintaining at least substantially constant power to the remaining motors, to correct loss of traction on the first motor.

21. The method of claim 16, wherein over-current protection for each individually controlled motor is provided, and wherein the traction motors are direct current traction motors.

22. The method of claim 16, wherein power is also provided to all of the plurality of motors constantly at reduced pulse width during selected intervals.

23. The method of claim 16, wherein said power is sequentially pulsed using a pulse width modulation device.

24. The method of claim 13, wherein the at least one chopper circuit is operable to pulse power sequentially to each of the traction motors to produce a selected power requirement for each traction motor during a selected time interval, wherein the pulse width is varied depending on the measured characteristic of the respective traction motor.

25. The method of claim 24, wherein, for each motor, the frequency of pulses is maintained at least substantially constant.

26. The method of claim 25, wherein the pulses to each of the traction motors are time sequenced such that a time separation between adjacent pulses to different traction motors is at least substantially maximized.

27. A locomotive, comprising:

a plurality of traction motors corresponding to a plurality of axles and a plurality of drive switches; and

a plurality of free-wheeling bypass circuits, each bypass circuit bypassing a corresponding one of the plurality of plurality of drive switches, wherein each of the plurality of drive switches is operable to pulse power sequentially to each of the traction motors to produce a selected power requirement for each traction motor during a selected time interval, wherein the pulse width is varied depending on a measured characteristic of the respective traction motor, wherein each of the plurality of drive switches is operable to pulse power sequentially to each of the traction motors to produce a selected power requirement for each traction motor during a selected time interval, wherein the pulse width is varied depending on a measured characteristic of the respective traction motor, wherein the pulses to each of the traction motors are time sequenced such that a time separation between adjacent pulses to different traction motors is at least substantially maximized, and wherein the measured characteristic is an electrical current supplied to each traction motor.

28. The locomotive of claim 27, further comprising:

a controller operable to (a) determine the power requirement for each motor at each of a number of successive time intervals;

(b) determine the necessary voltage and pulse width to achieve the desired power for each motor; and

(c) sequentially pulse power to each of the motors for a duration necessary to achieve the power requirement at each successive time interval, wherein, during a selected time interval, a first traction motor receives a first power pulse and a second different traction motor receives a second power pulse and wherein the first and second power pulses have differing magnitudes.

29. The locomotive of claim 28, wherein the first and second power pulses are nonoverlapping, and wherein the traction motors are direct current traction motors.

30. The locomotive of claim 29, wherein, when the first traction motor receives the first power pulse, the second traction motor receives no power pulse and, when the second traction motor receives the second power pulse, the first traction motor receives no power pulse.

31. The locomotive of claim 27, further comprising:

a plurality of chopper circuits corresponding to the plurality of traction motors, each chopper circuit comprising a respective free-wheeling bypass circuit and drive switch in electrical communication with a respective traction motor, wherein, in a first mode, at least most of the electrical current passing through the chopper circuit passes through the corresponding free-wheeling bypass circuit and the corresponding traction motor and bypasses the corresponding drive switch and, in a second mode, at least most of the electrical current passing through the chopper circuit passes through the corresponding drive switch and traction motor and bypasses the corresponding free-wheeling bypass circuit and wherein, during a selected time interval, a first chopper circuit corresponding to a first traction motor is in the first mode and a second chopper circuit corresponding to a second traction motor is in the second mode.

32. The locomotive of claim 27, wherein, for each motor, the frequency of pulses is maintained at least substantially constant, and wherein the measured characteristic is at least one of revolutions per minute and electrical current.

33. A method for operating a locomotive, comprising:

providing a plurality of traction motors corresponding to a plurality of axles and at least one chopper circuit, the at least one chopper circuit comprising a corresponding drive circuit, the drive circuit including a corresponding drive switch and being in electrical communication with a corresponding one or more of the plurality of traction motors, and a corresponding free-wheeling bypass circuit, the bypass circuit bypassing the corresponding drive switch, wherein, in a first mode, at least most of the electrical current passing through the corresponding chopper circuit passes through the corresponding free-wheeling bypass circuit and corresponding one or more of the plurality of traction motors and bypasses the corresponding drive switch and, in a second mode, at least most of the electrical current passing through the corresponding chopper circuit passes through the corresponding drive switch and the corresponding one or more traction motors and bypasses the corresponding free-wheeling bypass circuit; and

during a selected time interval, operating at least one of the traction motors in the first mode and a different at least one of the traction motors in the second mode, wherein the at least one chopper circuit is operable to pulse power sequentially to each of the traction motors to produce a selected power requirement for each traction motor during a selected time interval, wherein the pulse width is varied depending on the measured characteristic of the respective traction motor, wherein, for each motor, the frequency of pulses is maintained at least substantially constant, and wherein the pulses to each of the traction motors are time sequenced such that a time separation between adjacent pulses to different traction motors is at least substantially maximized.

34. The method of claim 33, further comprising:

determining the power requirement for each motor at each of a number of successive time intervals;

determining the necessary pulse width to achieve the desired power for each motor; and

sequentially pulsing each of the motors for a duration necessary to achieve the power requirement at each successive time interval.

35. The method of claim 34, wherein, during a selected time interval, a first traction motor receives a first power pulse and a second different traction receives a second power pulse and wherein the first and second power pulses have differing magnitudes.

36. The method of claim 35, wherein the first and second power pulses are nonoverlapping, and wherein the traction motors are direct current traction motors.

37. The method of claim 36, wherein, when the first traction motor receives the first power pulse, the second traction motor receives no power pulse and, when the second traction motor receives the second power pulse, the first traction motor receives no power pulse.

38. The method of claim 34, wherein power is cut and then restored to a first motor, while maintaining at least substantially constant power to the remaining motors, to correct loss of traction on the first motor.