LED brightness control system for a wide-range of luminance control

• US 6,987,787 B1
• Filed: 06/28/2004
• Issued: 01/17/2006
• Est. Priority Date: 06/28/2004
• Status: Active Grant

• Current Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Mick, Perry J.
• Primary Examiner(s): Vo, Tuyet Thi
• Application Number:
  US10/878,149
• Time in Patent Office: 568 Days
• Field of Search: 372/29.021, 372/29.02, 372/38.07
• US Class Current: 372/29.021
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

The LED brightness control system for a wide range of luminance control includes a brightness control module that provides a pulse width modulation (PWM) control signal and a peak current control signal. A pulse width modulation (PWM) converter circuit receives the PWM control signal and converts it to a PWM signal. A multiplier receives the PWM signal and the peak current control signal from the brightness control module and multiplies the same to provide a light emitting diode (LED) current control signal with a variable “on” time as well as variable “on” level. A voltage-controlled current source utilizes the LED current control signal and an LED current feedback signal for providing an LED current. An LED illuminator array receives the LED current. A current sensing element connected to the LED illuminator array for providing an LED current feedback signal representing LED peak current. The voltage-controlled current source controls a drive voltage to the LED illuminator array at a commanded level.

Claims

1. An LED brightness control system for a wide range of luminance control, comprising:

a brightness control module for providing a pulse width modulation (PWM) control signal and a peak current control signal;

a pulse width modulation (PWM) converter circuit for receiving said PWM control signal and converting it to a PWM signal;

a multiplier for receiving said PWM signal and said peak current control signal from said brightness control module and for multiplying the same to provide a light emitting diode (LED) current control signal with a variable “

on”

time as well as variable “

on”

level;

a voltage-controlled current source for utilizing said LED current control signal and an LED current feedback signal for providing an LED current;

an LED illuminator array for receiving said LED current; and

,

a current sensing element connected to said LED illuminator array for providing an LED current feedback signal representing LED peak current,

wherein said voltage-controlled current source controls a drive voltage to the LED illuminator array at a commanded level.

2. The LED brightness control system of claim 1 wherein said PWM converter circuit comprises an analog-PWM circuit.

3. The LED brightness control system of claim 1 wherein said PWM converter circuit comprises a digital-PWM circuit.

4. The LED brightness control system of claim 1 wherein said digital-to-PWM circuit, comprises:

an oscillator for providing an output having a desired clock frequency;

a counter for receiving said oscillator output, counting sequentially through a binary code and providing a set signal;

a digital comparator for utilizing look up table data from said signal conditioning element and comparing it to a digital code of said counter to provide a reset signal; and

,

a latch for receiving said set signal and said reset signal and providing a latch output signal in response thereto, said latch output signal being said PWM signal.

5. The LED brightness control system of claim 1 wherein said brightness control module comprises a brightness control element connected to a signal conditioning element.

6. The LED brightness control system of claim 5 wherein said brightness control element comprises a variable resistive element with a voltage output signal.

7. The LED brightness control system of claim 5 wherein said signal conditioning element comprises a plurality of buffering amplifiers, with offset, scaling, and non-linear control.

8. The LED brightness control system of claim 5 wherein said signal conditioning element comprises an embedded display control computer system that includes a digital look-up table.

9. The LED brightness control system of claim 1 wherein:

said PWM converter circuit comprises a digital-to-PWM circuit; and

said brightness control module, comprises;

a brightness control element for providing an analog brightness control signal; and

,

a computer system, comprising;

an analog-to-digital converter for receiving said analog brightness control signal and providing a digital output signal, and;

a digital look-up table for receiving said digital output signal and correcting for non-linearities in the LED current to LED brightness relationship the result of said correction providing two digital control signals, a first of said digital control signals being said PWM control signal and a second of said digital control signals being a peak LED current control output; and

,

a digital-to-analog converter for receiving said peak LED current control output from said digital lookup table and converting said peak LED current control output to an analog peak current control signal, said analog peak current control signal being said peak current control signal.

10. The LED brightness control system of claim 9 wherein said LED illuminator array comprises a plurality of parallel connected LEDs, said voltage-controlled current source comprising a plurality of drive circuits, each drive circuit being associated with a respective LED, wherein said voltage-controlled current source controls a drive current to the LED.

11. The LED brightness control system of claim 9 wherein:

said LED illuminator array comprises a photodiode mechanically connected to said plurality of parallel connected LEDs for providing a signal proportional to total light output;

said LED brightness control system further comprises an LED light output monitor connected to said photodiode for buffering and scaling of a photodiode signal of said photodiode;

said current sensing element comprises a plurality of current sensors each connected to an associated LED for providing LED current feedback signals;

said LED brightness control system further comprises a plurality of current monitors arranged to receive said LED current feedback signals from said current sensors for monitoring system function to determine if an individual LED or it'"'"'s associated drive circuit has failed; and

,

said LED brightness control system further comprises turnoff means operably connected to said illuminator array for turning off said LEDs as desired.

12. The LED brightness control system of claim 1 wherein:

said PWM converter circuit comprises an analog-PWM circuit; and

,

said brightness control module, comprises;

a brightness control element for providing an analog DC illuminator control voltage to said analog-PWM circuit; and

,

a peak current control circuit for utilizing said analog DC illuminator control voltage to provide said peak current control signal, said peak current control signal being an analog peak current control signal.

13. The LED brightness control system of claim 12 wherein said LED illuminator array comprises a plurality of parallel connected LEDs, said voltage-controlled current source comprising a plurality of drive circuits, each drive circuit being associated with a respective LED, wherein said voltage-controlled current source controls a drive voltage to the LED.

14. The LED brightness control system of claim 13 wherein:

said LED illuminator array comprises a photodiode mechanically connected to said plurality of parallel connected LEDs for providing a signal proportional to total light output;

said LED brightness control system further comprises an LED light output monitor connected to said photodiode for buffering and scaling of a photodiode signal of said photodiode;

said current sensing element comprises a plurality of current sensors each connected to an associated LED for providing LED current feedback signals;

said LED brightness control system further comprises a plurality of current monitors arranged to receive said LED current feedback signals from said current sensors for monitoring system function to determine if an individual LED or it'"'"'s associated drive circuit has failed; and

,

said LED brightness control system further comprises turnoff means operably connected to said illuminator array for turning off said LEDs as desired.

15. The LED brightness control system of claim 14 wherein said turnoff means comprises a plurality of switches each connected across an associated LED to assure that there is no voltage on said associated LED when it is desired to be turned off.

16. A head-up display (HUD) system, comprising:

a HUD computer for providing control and data signals;

an overhead unit (OHU), comprising;

a communication interface for receiving said control and data signals and providing desired communication with other portions of said HUD system;

an LED brightness control system, comprising;

a brightness control module for providing a pulse width modulation (PWM) control signal and a peak current control signal from said control and data signals received from said communication interface;

a pulse width modulation (PWM) converter circuit for receiving said PWM control signal and converting it to a PWM signal;

a multiplier for receiving said PWM signal and said peak current control signal from said brightness control module and for multiplying the same to provide a light emitting diode (LED) current control signal with a variable “

on”

time as well as variable “

on”

level;

a voltage-controlled current source for utilizing said LED current control signal and an LED current feedback signal for providing an LED current;

an LED illuminator array for receiving said LED current; and

,

a current sensing element connected to said LED illuminator array for providing an LED current feedback signal representing LED peak current,

wherein said voltage-controlled current source controls a drive voltage to the LED illuminator array at a commanded level; and

,

an LCD driver for receiving display signals from said communication interface and for providing an LCD drive signal;

an LCD for generating a display image in response to said LCD drive signal; and

,

a power source for providing power to said communication interface;

LED brightness control system, LCD driver, and LCD; and

,

a combiner including an ambient light sensor (ALS) that detects ambient light and sends an ambient light signal, brightness and contrast control signals to said OHU for processing.

17. The head-up display (HUD) system of claim 16, wherein said brightness control module comprises a brightness control element connected to a signal conditioning element.

18. The head-up display (HUD) system of claim 16, wherein said combiner may be rotated out of a pilot'"'"'s field of view.

19. A method for providing a wide range of luminance control of an LED illuminator array, comprising the steps of:

providing a pulse width modulation (PWM) control signal and a peak current control signal;

receiving said PWM control signal and converting it to a PWM signal;

multiplying said PWM signal and said peak current control signal to provide a light emitting diode (LED) current control signal with a variable “

on”

time as well as variable “

on”

level;

utilizing said LED current control signal and an LED current feedback signal with a voltage-controlled current source for providing an LED current;

receiving said LED current with an LED illuminator array; and

,

utilizing a current sensing element connected to said LED illuminator array for providing an LED current feedback signal representing LED peak current,

wherein said voltage-controlled current source controls a drive voltage to the LED illuminator array at a commanded level.

20. The method of claim 19, wherein said step of receiving said PWM control signal and converting it to a PWM signal comprises the step of utilizing a digital-PWM circuit.