Coaxial cable with strippable center conductor precoat

• US 7,022,918 B2
• Filed: 09/01/2004
• Issued: 04/04/2006
• Est. Priority Date: 09/16/2003
• Status: Active Grant

• Current Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Original Assignee: Commscope Solutions Properties LLC (CommScope Holding Company, Inc.)
• Inventors: Minton, Randy James, McDaniel, Donald Roger II, Gialenios, Michael Damon
• Primary Examiner(s): Nguyen, Chau N.
• Application Number:
  US10/931,398
• Publication Number:
  US 20050056453A1
• Time in Patent Office: 580 Days
• Field of Search: 174/36, 174/110.F, 174/105.R, 174/107, 174/120.R
• US Class Current: 174/105.00R
• CPC Class Codes: H01B 11/1834 Construction of the insulation between the conductors
• CPC Class Codes: H01B 13/016 for manufacturing co-axial cables applying discontinuous insulation H01B13/20
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49123 Co-axial cable

Abstract

A coaxial cable is provided with a specially prepared precoat layer that facilitates removal of the precoat layer when the end of the cable is cored in preparation for receiving a connector. The cable includes an inner conductor; a foam polyolefin dielectric layer surrounding the inner conductor; an outer conductor surrounding said dielectric layer; and a precoat layer disposed between the inner conductor and the dielectric layer. The precoat layer forms a first bond interface with the inner conductor and a second bond interface with the dielectric layer, wherein the ratio of the axial shear adhesion force of the first (“A”) bond to the axial shear adhesive force of the second (“B”) bond is less than 1, and wherein the ratio of the axial shear adhesion force of the “A” bond formed by the precoat layer between the inner conductor to the dielectric layer to the rotational shear adhesion force of the bond is 5 or greater.

Claims

1. A coaxial cable comprising:

an inner conductor;

a dielectric layer surrounding said inner conductor;

an outer conductor surrounding said dielectric layer; and

a precoat layer disposed between said inner conductor and said dielectric layer, said precoat layer forming a first bond interface with the inner conductor and a second bond interface with the dielectric layer, wherein the ratio of the axial shear strength of the first bond to the axial shear strength of the second bond is less than 1, the precoat layer being of sufficient thickness and continuity as to block axial migration of moisture along the inner conductor, and wherein the strength of said first and second bond interfaces is such that the precoat layer is removed completely and cleanly from the inner conductor as a result of the shear forces applied to the precoat layer during preparation of the cable end for receiving a connector using a standard commercially available coaxial cable coring tool.

2. The coaxial cable of claim 1, wherein the precoat layer has a thickness of from 0.0001 to 0.020 inch.

3. The coaxial cable of claim 1, wherein the ratio of the axial shear adhesion force of the first bond to the rotational shear adhesion force of the first bond is 5 or greater.

4. The coaxial cable of claim 3, wherein the ratio of the axial shear adhesion force of the first bond to the rotational shear adhesion force of the first bond is 7 or greater.

5. The coaxial cable of claim 1, wherein the dielectric layer comprises a closed cell polyolefin foam, and the precoat layer is a polyethylene composition.

6. The coaxial cable of claim 1, wherein the precoat layer is a homopolymer or copolymer composition selected from the group consisting of polyethylene homopolymer, amorphous and atactic polypropylene homopolymer, polyolefin copolymer, styrene copolymer, polyvinyl acetate, polyvinyl alcohol, paraffin waxes, and blends of two or more of the foregoing.

7. The coaxial cable of claim 6, wherein the precoat layer additionally includes one or more of fillers, anti-corrosion additives, reactants, release agents and crosslinking agents.

8. The coaxial cable of claim 6, wherein the precoat layer comprises a blend of low density polyethylene and ethylene acrylic acid copolymer.

9. The coaxial cable of claim 8, wherein the low density polyethylene has a melt index of at least 50 g/10 minutes.

10. A coaxial cable comprising:

an inner conductor;

a foam polyolefin dielectric layer surrounding said inner conductor;

an outer conductor surrounding said dielectric layer, and a precoat layer disposed between said inner conductor and said dielectric layer and comprising a thermoplastic polyethylene composition, said precoat layer forming a first bond interface with the inner conductor and a second bond interface with the dielectric layer, wherein the ratio of the axial shear adhesion strength of the first bond to the axial shear adhesion strength of the second bond is less than 1.

11. The coaxial cable of claim 10, wherein the ratio of the rotational shear adhesion strength of the first bond to the rotational shear adhesive strength of the second bond is less than 1.

12. The coaxial cable of claim 11, wherein the ratio of the axial shear adhesion force of the first bond to the rotational shear adhesion force of the first bond is 5 or greater.

13. The coaxial cable of claim 11, wherein the ratio of the axial shear adhesion force of the first bond to the rotational shear adhesion force of the first bond is 7 or greater.

14. A coaxial cable comprising:

an inner conductor;

a closed cell foam polyolefin dielectric layer surrounding said inner conductor;

an outer conductor surrounding said dielectric layer and bonded to the dielectric layer; and

a precoat layer disposed between said inner conductor and said dielectric layer, said precoat layer comprising a thermoplastic polymer composition comprising a blend of low density polyethylene having a melt index of at least 35 g/10 min. and ethylene acrylic acid copolymer, and said precoat layer forming a first bond interface with the inner conductor and a second bond interface with the dielectric layer, wherein the ratio of the axial shear adhesion force of the first bond to the axial shear adhesive force of the second bond is less than 1, and wherein the ratio of the rotational shear adhesion force of the first bond to the rotational shear force of the second bond is less than 1.

15. A coaxial cable comprising:

an inner conductor, a dielectric layer surrounding said inner conductor;

an outer conductor surrounding said dielectric layer; and

a precoat layer disposed between said inner conductor and said dielectric layer;

wherein the precoat comprises a blend of low density polyethylene and ethylene acrylic acid copolymer, and wherein the low density polyethylene has a melt index of at least 50 g/10 minutes, said precoat layer forming a first bond interface with the inner conductor and a second bond interface with the dielectric layer, the precoat layer being of sufficient thickness and continuity as to block axial migration of moisture along the inner conductor, and wherein the strength of said first and second interfaces is such that the precoat layer is removed completely and cleanly from the inner conductor as a result of the shear force applied to the precoat layer during preparation of the cable end for receiving a connector using a standard commercially available coaxial cable coring tool.