Method for controlling a hybrid vehicle

• US 7,115,064 B2
• Filed: 09/02/2004
• Issued: 10/03/2006
• Est. Priority Date: 09/10/2003
• Status: Expired due to Fees

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Masterson, Brandon, Colvin, Dan
• Primary Examiner(s): PANG, ROGER L
• Application Number:
  US10/711,223
• Publication Number:
  US 20050054479A1
• Time in Patent Office: 761 Days
• Field of Search: 477/3, 477/115, 180/65.3, 180/65.4, 903/942, 903/945
• US Class Current: 477/3
• CPC Class Codes: B60K 2006/268 Electric drive motor starts the engine, i.e. used as starter motor
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60L 2240/486 Operating parameters
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/10 including control of change-speed gearings
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/10 Controlling the power contribution of each of the prime movers to meet required power demand
• CPC Class Codes: B60W 20/40 Controlling the engagement or disengagement of prime movers, e.g. for transition between prime movers power-up or power-down of the driveline B60W30/192
• CPC Class Codes: B60W 2540/10 Accelerator pedal position
• CPC Class Codes: B60W 2710/1022 Input torque
• CPC Class Codes: B60W 30/18027 Drive off, accelerating from standstill
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A method for controlling a wheel drive system of a hybrid electric vehicle when starting a power source. The hybrid electric vehicle includes first and second power sources, a motor, and a power transfer unit adapted to drive a vehicle wheel. The method includes determining whether the first power source is to be started, determining whether a level of torque requested by a vehicle operator is greater than a threshold value, maintaining a current gear ratio if the threshold value is exceeded, and providing a target level of torque to the power transfer unit.

Claims

1. A method for controlling a wheel drive system of a hybrid electric vehicle when starting a power source, the hybrid electric vehicle having first and second power sources, a motor configured to be driven by the first and/or second power sources, and a power transfer unit having a plurality of gear ratios, the power transfer unit configured to be driven by the motor to drive a vehicle wheel, the method comprising:

determining whether the first power source is to be started;

determining whether a level of torque requested by a vehicle operator is greater than a threshold value if the first power source is to be started and the hybrid electric vehicle is in motion;

maintaining a current gear ratio if the level of torque requested by the vehicle operator is greater than the threshold value; and

providing a target level of torque with the motor while the current gear ratio is engaged.

2. The method of claim 1 wherein the step of determining whether the level of torque requested by the vehicle operator is greater than the threshold value further comprises determining whether the level of torque requested by the vehicle operator is less than an upper limit value.

3. The method of claim 1 wherein the current gear ratio is maintained for a predetermined period of time.

4. The method of claim 1 wherein the first power source is an internal combustion engine selectively coupled to the motor via a clutch.

5. The method of claim 1 wherein the second power source is a battery.

6. The method of claim 1 wherein the level of torque requested by the vehicle operator is based on a signal from an accelerator pedal position sensor.

7. The method of claim 1 wherein the threshold value is based on the current gear ratio of the power transfer unit.

8. The method of claim 1 wherein the step of determining the target level of torque based on the current gear ratio and the level of torque demanded by the vehicle operator.

9. A method for controlling a wheel drive system of a hybrid electric vehicle during a rolling start, the hybrid electric vehicle having first and second power sources, a motor adapted to be powered by at least one of the power sources, and a power transfer unit having a plurality of gear ratios, the power transfer unit being adapted to be driven by the motor to drive a vehicle wheel, the method comprising:

determining whether to start the first power source;

determining whether a level of torque requested by a vehicle operator is greater than a threshold value indicative of a level at which a power transfer unit gear ratio downshift would be desired;

inhibiting a downshift to a lower gear ratio for a predetermined period of time; and

providing an additional amount of torque to the vehicle wheel with the motor and second power source while the downshift to the lower gear ratio is inhibited.

10. The method of claim 9 wherein the step of providing an additional amount of torque includes determining an amount of torque that would be available if the target gear ratio were engaged.

11. The method of claim 10 wherein the additional amount of torque is equal to the amount of torque that would be available if the target gear ratio were selected.

12. The method of claim 9 wherein the motor is a starter-alternator.

13. The method of claim 9 wherein the predetermined period of time is less than or equal to 3 seconds.

14. The method of claim 9 wherein the level of torque requested by the vehicle operator is based on a signal from an accelerator pedal position sensor.

15. A method for controlling a wheel drive system of a hybrid electric vehicle during an engine start, the hybrid electric vehicle comprising an engine, a voltage source, a power transfer unit adapted to drive a vehicle wheel and having a plurality of gear ratios, a motor-generator selectively coupled to the engine via a first clutch, selectively coupled to the power transfer unit via a second clutch, and adapted to be powered by at least one power sources, the method comprising:

determining whether an engine start-up is requested while the hybrid electric vehicle is moving;

determining whether a level of torque requested by a vehicle operator exceeds a threshold value associated with a current gear ratio;

starting a timer;

inhibiting a gear ratio shift of the power transfer unit;

starting the engine;

calculating an amount of torque to provide to the power transfer unit while in the current gear ratio;

providing the amount of torque to the power transfer unit with the motor-generator while the engine is being started; and

repeating the inhibiting, calculating, and providing steps until a predetermined period of time measured by the timer has elapsed.

16. The method of claim 15 wherein the step of determining whether the level of torque requested by the vehicle operator exceeds the threshold value further comprises permitting a shift from the current gear ratio to a target gear ratio if the level of torque requested exceeds a limit value indicative of a wide open throttle condition.

17. The method of claim 15 wherein the step of calculating the amount of torque to provide to the power transfer unit is based on the current gear ratio, a target gear ratio that would be engaged if a gear ratio shift were permitted, and the level of torque requested by the vehicle operator.

18. The method of claim 15 wherein the level of torque requested by a vehicle operator is based on a signal from an accelerator pedal position sensor.

19. The method of claim 15 further comprising engaging the first clutch while the engine is being started.

20. The method of claim 15 further comprising engaging the second clutch after the engine has started.