Energy harvesting system, apparatus and method

• US 7,116,036 B2
• Filed: 08/02/2004
• Issued: 10/03/2006
• Est. Priority Date: 08/02/2004
• Status: Expired due to Fees

• Current Assignee: Amphenol Thermometrics, Inc. (Amphenol Corporation)
• Original Assignee: General Electric Company
• Inventors: Luo, Huageng, Smith, Walter John, Balasubramaniam, Mahadevan, Fortin, Jeffrey Bernard
• Primary Examiner(s): BUDD, MARK OSBORNE
• Application Number:
  US10/909,062
• Publication Number:
  US 20060022555A1
• Time in Patent Office: 792 Days
• Field of Search: 310/321, 310/322, 310/324, 310330-332, 310/338, 310/339
• US Class Current: 310/322
• CPC Class Codes: B60C 23/041 Means for supplying power to the signal- transmitting means on the wheel
• CPC Class Codes: B60C 23/0411 Piezoelectric generators
• CPC Class Codes: H02N 2/18 producing electrical output from mechanical input, e.g. generators for measurement devices G01

Abstract

An energy harvesting device, system and method are described. The energy harvester collects acoustic energy and transforms it into electrical energy for use by a sensor. The energy harvester utilizes a piezoelectric device, which may be encased, either wholly or partially, within an acoustic chamber. Alternatively, the piezoelectric device may be entirely exterior to the acoustic chamber, which acts to amplify the collected acoustic energy.

Claims

1. An energy harvester, comprising:

an acoustic chamber configured to collect acoustic energy;

a back plate in connection with said acoustic chamber and configured to convert the collected acoustic energy into mechanical energy; and

a piezoelectric device mounted to said back plate and configured to convert the mechanical energy into electrical energy, wherein said back plate is supported on said piezoelectric device by a support beam.

2. The energy harvester of claim 1, wherein said acoustic chamber amplifies the collected acoustic energy.

3. The energy harvester of claim 1, wherein said back plate is in connection with said acoustic chamber through a low modulus material.

4. The energy harvester of claim 1, wherein said piezoelectric device is at least partially resident within said acoustic chamber.

5. The energy harvester of claim 4, wherein said piezoelectric device is a cantilever supported at one end by a wall of said acoustic chamber.

6. The energy harvester of claim 4, wherein said piezoelectric device is supported entirely within said acoustic chamber.

7. The energy harvester of claim 1, wherein said acoustic chamber comprises first and second chamber portions.

8. The energy harvester of claim 1, wherein said support beam is positioned within said acoustic chamber.

9. The energy harvester of claim 1, wherein said support beam is positioned exterior to said acoustic chamber.

10. The energy harvester of claim 1, further comprising a battery for supplying electrical energy to said sensor when the amount of the acoustic energy is insufficient for powering said sensor.

11. The energy harvester of claim 10, wherein the electrical output of the energy harvester is used to detect the motion of a vehicle.

12. The energy harvester of claim 1, wherein resonant peaks of the energy harvester are in the range of about 200 to about 300 Hertz.

13. The energy harvester of claim 1, further comprising at least one channel extending through at least one surface of said acoustic chamber.

14. The energy harvester of claim 13, wherein said at least one channel extends into said acoustic chamber perpendicular to the at least one surface.

15. An energy harvester, comprising:

an acoustic chamber configured to collect acoustic energy;

at least one channel extending through at least one surface of said acoustic chamber;

a back plate in connection with said acoustic chamber and configured to convert the collected acoustic energy into mechanical energy; and

a piezoelectric device mounted to said back plate and configured to convert the mechanical energy into electrical energy, wherein said at least one channel extends in a spiral configuration or a labyrinthine configuration or said at least one channel exhibits a bend within said acoustic chamber.

16. An energy harvester, comprising:

an acoustic chamber configured to collect acoustic energy, wherein said acoustic chamber amplifies the collected acoustic energy;

a back plate configured to convert the collected acoustic energy into mechanical energy;

a low modulus material connecting said back plate with said acoustic chamber; and

a piezoelectric device mounted to said back plate and configured to convert the mechanical energy into electrical energy, wherein said back plate is supported on said piezoelectric device by a support beam.

17. The energy harvester of claim 16, wherein said piezoelectric is supported at one end by a wall of said acoustic chamber and is at least partially resident within said acoustic chamber.

18. The energy harvester of claim 16, wherein said piezoelectric device is supported entirely within said acoustic chamber.

19. The energy harvester of claim 16, wherein said support beam is positioned within said acoustic chamber.

20. The energy harvester of claim 16, wherein said support beam is positioned exterior to said acoustic chamber.

21. The energy harvester of claim 16, further comprising a battery for supplying electrical energy to said sensor when the amount of the acoustic energy is insufficient for powering said sensor.

22. The energy harvester of claim 21, wherein the electrical output of the energy harvester is used to detect the motion of a vehicle.

23. The energy harvester of claim 16, wherein resonant peaks of the energy harvester are in the range of about 150 to about 300 Hertz.

24. The energy harvester of claim 16, further comprising at least one channel extending through at least one surface of said acoustic chamber.

25. An energy harvester, comprising:

an acoustic chamber configured to collect acoustic energy;

at least one channel extending through at least one surface of said acoustic chamber, wherein said at least one channel extends in a spiral configuration or a labyrinthine configuration or said at least one channel exhibits a bend within said acoustic chamber; and

a piezoelectric device in connection with said acoustic chamber and configured to convert the collected acoustic energy into mechanical energy and to convert the mechanical energy into electrical energy.

26. The energy harvester of claim 25, wherein said piezoelectric device is positioned within said acoustic chamber.

27. The energy harvester of claim 25, wherein said acoustic chamber exhibits a resonant frequency in the range of about 200 to about 300 Hertz.

28. An energy harvesting system, comprising:

a sensing assembly including a sensor for sensing a physical condition;

an energy harvester including a chamber and configured to collect acoustic, vibration or strain energy and transform the collected acoustic, vibration or strain energy into electrical energy; and

at least one channel extending through at least one surface of said chamber, wherein said at least one channel extends in a spiral configuration or labyrinthine configuration or said at least one channel exhibits a bend within said chamber.

29. The energy harvesting system of claim 28, wherein said energy harvester comprises:

a back plate in connection with said chamber and configured to convert the collected acoustic, vibration or strain energy into mechanical energy; and

a piezoelectric device mounted to said back plate and configured to convert the mechanical energy into electrical energy.

30. The energy harvesting system of claim 28, wherein said energy harvester comprises a piezoelectric device in connection with said chamber and configured to convert the collected acoustic, vibration or stain energy into mechanical energy and to convert the mechanical energy into electrical energy.

31. The energy harvesting system of claim 28, wherein said chamber is a Helmholtz resonator.

32. The energy harvesting system of claim 28, wherein said piezoelectric device is at least partially resident within said chamber.

33. The energy harvesting system of claim 28, wherein said piezoelectric device is supported entirely within said chamber.

34. The energy harvesting system of claim 28, wherein said chamber comprises first and second chamber portions.

35. The energy harvesting system of claim 28, further comprising a battery for supplying electrical energy to said sensor when the amount of the collected acoustic, vibration or strain energy is insufficient for powering said sensor.

36. The energy harvesting system of claim 35, wherein the electrical output of the energy harvester is used to detect the motion of a vehicle.

37. The energy harvesting system of claim 28, wherein resonant peaks of the energy harvester are in the range of about 150 to about 300 Hertz.

38. The energy harvesting system of claim 28, wherein the sensing assembly is configured to sense vibration, temperature, pressure, or electrical current.

39. The energy harvesting system of claim 28, wherein the sensing assembly is configured to monitor the health of one or more of the group consisting of motorized vehicle engine, aircraft engine, marine engine, turbine, and industrial process.

40. An air pressure sensing system for sensing the air pressure in an individual tire mounted in proximity to a wheel rim of a motorized vehicle, comprising:

a sensor mounted in proximity to the wheel rim;

an energy harvester mounted in proximity to the wheel rim and including an acoustic chamber, wherein said energy harvester is configured to collect acoustic energy and transform the collected acoustic energy into electrical energy; and

at least one channel extending through at least one surface of said acoustic chamber, wherein said at least one channel extends in a spiral configuration or labyrinthine configuration or said at least one channel exhibits a bend within said acoustic chamber.

41. The air pressure sensing system of claim 40, wherein said energy harvester comprises:

a back plate in connection with said acoustic chamber and configured to convert the collected acoustic energy into mechanical energy; and

a piezoelectric device mounted to said back plate and configured to convert the mechanical energy into electrical energy.

42. The air pressure sensing system of claim 40, wherein said energy harvester comprises a piezoelectric device in connection with said acoustic chamber and configured to convert the collected acoustic energy into mechanical energy and to convert the mechanical energy into electrical energy.

43. The air pressure sensing system of claim 40, further comprising a tire valve.

44. The air pressure sensing system of claim 40, wherein said sensor and said energy harvester are mounted to the wheel rim within a unitary housing.

45. The air pressure sensing system of claim 44, wherein said unitary housing is mounted to the wheel rim with a strap.

46. The air pressure sensing system of claim 40, further comprising a battery for supplying electrical energy to said sensor when the amount of the acoustic energy is insufficient for powering said sensor.

47. The air pressure sensing system of claim 46, wherein the electrical output of the energy harvester is used to detect the motion of a vehicle.

48. The air pressure sensing system of claim 40, wherein resonant peaks of the energy harvester are in the range of about 150 to about 300 Hertz.

49. A motorized vehicle, comprising:

at least one wheel rim upon which is mounted a tire;

a sensor mounted on said at least one wheel rim;

an acoustic chamber configured to collect acoustic energy;

an energy harvester mounted on said at least one wheel rim and adapted to harvest the collected acoustic energy and convert the acoustic energy to electrical energy; and

at least one channel extending through at least one surface of said acoustic chamber, wherein said at least one channel extends in a spiral configuration or a labyrinthine configuration or said at least one channel exhibits a bend within said acoustic chamber.

50. The motorized vehicle of claim 49, wherein said energy harvester comprises:

a back plate in connection with said acoustic chamber and configured to convert the collected acoustic energy into mechanical energy; and

a piezoelectric device mounted to said back plate and configured to convert the mechanical energy into electrical energy.

51. The motorized vehicle of claim 49, wherein said energy harvester comprises a piezoelectric device in connection with said acoustic chamber and configured to convert the collected acoustic energy into mechanical energy and to convert the mechanical energy into electrical energy.

52. The motorized vehicle of claim 51, wherein said acoustic chamber is a Hehnholtz resonator.

53. The motorized vehicle of claim 49, further comprising a battery for supplying electrical energy to said sensor when the amount of the acoustic energy is insufficient for powering said sensor.

54. A method for powering a sensor, comprising:

transforming acoustic, vibrational, or strain energy into mechanical energy with an energy harvester, comprising;

a back plate in connection with a chamber and configured to convert the collected acoustic, vibrational, or strain energy into mechanical energy; and

a piezoelectric device mounted to said back plate and configured to convert the mechanical energy into electrical energy, wherein said back plate is supported on said piezoelectric device by a support beam;

converting the mechanical energy into electrical energy; and

supplying the electrical energy to a sensor.

55. The method of claim 54, wherein the sensor is mounted near or on a source of the acoustic, vibrational, or strain energy.

56. The method of claim 55, wherein the source of the acoustic, vibrational, or strain energy comprises one or more from the group consisting of motorized vehicle, turbine, and industrial process machine.

57. The method of claim 54, wherein the sensor is mounted on a wheel rim of a motorized vehicle.

58. The method of claim 57, wherein the sensor is configured to monitor pressure within a tire mounted on the wheel rim.

59. The method of claim 58, further comprising obtaining the acoustic, vibrational, or strain energy from within the tire.

60. The method of claim 59, wherein the acoustic energy is produced due to pressure fluctuation within the tire.

61. The method of claim 54, wherein said transforming step comprises:

collecting the acoustic, vibrational, or strain energy; and

transforming the acoustic, vibrational, or strain energy into the mechanical energy with an energy harvester that comprises a piezoelectric device in connection with a chamber and configured to convert the collected acoustic, vibrational, or strain energy into mechanical energy and to convert the mechanical energy into electrical energy.

62. The method of claim 54, further comprising supplying electrical energy to the sensor from a battery when the amount of the acoustic, vibrational, or strain energy is insufficient for powering the sensor.

63. The method of claim 62, further comprising detecting the motion of a vehicle with the energy harvester.